Marathon RJ-100SC, User Manual

Page 1: ...FOR RJ 88SC RJ 100SC RJ 250SC RJ 250VL Includes HT Hydraulic Tailgate Units and SL StreamLine Liquid Removal Units RAM JET SELF CONTAINED COMPACTOR CONTAINER VERNON AL FAYETTE AL YERINGTON NV CLEARFIE...

Page 2: ...s Cylinder Removal Multi Cycle Timer Adjustment 2 5 Principles of Operation 2 6 Tailgate Seal Replacement 2 7 Charts 2 8 Parts List 2 10 Motor Control Panel 2 11 Power Unit Standard 5 HP 2 12 Power Un...

Page 3: ...ing applicable standards ANSI Standard No Z245 2 Stationary Compactors Safety Requirements A copy of this standard may be obtained from ENVIRONMENTAL INDUSTRIES ASSOCIATION 4301 Connecticut Avenue NW...

Page 4: ...op Opening 30 1 2 x 48 35 x 60 40 5 x 58 35 x 60 L x W B 70 76 1 8 68 76 1 2 C 42 49 5 8 52 1 2 51 1 2 D max 96 104 104 104 E max 254 1 2 276 275 288 Charge Box Capacity 1 00 1 50 1 90 1 90 cubic yard...

Page 5: ...RVICING Only authorized service personnel should be allowed inside All access doors on the compactor body should always be secured in place when the unit is operating See Lock Out Tag Out instructions...

Page 6: ...ssed The Keyed Start Switch must be energized for the REVERSE button to operate See the MANUAL OVERRIDE INSTRUCTIONS on the next page for details of the operation 1 2 3 CONTROL DESCRIPTION FOR 88SC 10...

Page 7: ...r has stopped When you have finished using the compactor remove the key from the key switch IN CASE OF EMERGENCY Push the large red button to STOP MANUAL OVERRIDE INSTRUCTIONS RAM STOP REAR ONLY 88SC...

Page 8: ...When you have finished using the compactor remove the key from the key switch IN CASE OF EMERGENCY Push the large red button to STOP MANUAL OVERRIDE INSTRUCTIONS RAM STOP REAR ONLY RJ 250VL If the ra...

Page 9: ...his option has been stopped the ram automatically begins to move rearward when restarted For the RJ 88SC RJ 100SC or RJ 250SC to move the ram forward when it is stopped hold the FORWARD button down tu...

Page 10: ...s CAUTION STAND CLEAR WHEN CONTAINER IS BEING LIFTED A PORT B PORT CAUTION DO NOT REMOVE THIS CONTAINER UNTIL REAR STOP IS INSTALLED QUICK CLEAN TANK FIRE HOSE PORT NOTICE WIPE OFF SEAL AFTER DUMPING...

Page 11: ...1 OPERATION DECAL PLACEMENT for RJ 88SC RJ 100SC RJ 250SC or RJ 250VL 1 9 REMOTE POWER UNIT...

Page 12: ...S 1 OPERATION 06 0040 ACCESS GATE HOPPER EACH OUTSIDE WALL DOCK 06 0039 06 0039 06 0039 06 0052 EACH INSIDE WALL DOGHOUSE THRU THE WALL SECURITY CHUTE 06 0039 06 0039 DECAL PLACEMENT for RJ 88SC RJ 10...

Page 13: ...e the following decals located as shown below Decal Number 06 0104 CAUTION STAND CLEAR OF TAILGATE WHEN LIFTED TRUCK MUST BE ON FIRM LEVEL SURFACE BEFORE LIFTING GATE FRONT AND REAR HOLD DOWNS MUST BE...

Page 14: ...ovided as minimum guidelines 2 MAINTENANCE HYDRAULIC Stored hydraulic energy must be removed from the compactor hydraulic cir cuit for complete lock out and tag out Make sure that this energy has been...

Page 15: ...e and lifting the fil ter from the reservoir Care should be exercised in cleaning the fiIter to insure that the element is not torn Clean the element with a soft brush and standard industrial solvent...

Page 16: ...hoses disconnected the power unit will build pressure Adjust the relief pressure up by turning the relief adjustment screw clockwise Adjust the relief valve to the desired pressure setting and tighte...

Page 17: ...s time passes the cycle time may change and need to be readjusted To set a timer move the appropriate binary switches to the ON position The timer switch settings are cumulative all switches in the ON...

Page 18: ...solenoid wire from terminal 8 to terminal 10 Reset timers by the settings shown in the TIMER SETTINGS section under CHARTS in this manual Change the START FORWARD key lock push button legend to START...

Page 19: ...g the electric motor and at the same time energizing T1 timer coil When T1 is energized the valve solenoid shifts the valve so that the hydraulic oil is directed to extend the cylinder which extends t...

Page 20: ...SEAL S WHEN REMOVING THE OLD SEALS TOP BOTTOM MARK THE POSITION OF THE SEAL JOINTS PRY THE SEAL RETAINER UP SLIGHTLY TO ALLOW REMOVAL OF THE OLD SEALS WHEN INSTALLING THE NEW SEALS JOIN THE SEALS AT T...

Page 21: ...units FUSES AND CIRCUIT BREAKERS MOTOR FULL DUAL ELEMENT CIRCUIT SERVICE SIZE VAC LOAD FUSE BREAKER DISCONNECT AMP MAX SIZE MAX SIZE AMP 5 HP 1 PH 208 22 0 50 80 60 230 20 8 45 70 60 5 HP 3 PH 208 13...

Page 22: ...2438 575 1 W 44 2435 10 HP 1 PH 208 3 W 66 N A 230 3 W 65 N A 10 HP 3 PH 208 2 W 63 2454 230 2 W 62 2454 460 1 W 55 2446 575 1 W 53 2445 CHARTS 2 9 WIRE SIZES THW Copper 75 C 165 F MOTOR VOLTAGE LENG...

Page 23: ...0195 SWITCH KEYLOCK START X X X X X 03 0196 SWITCH MUSHROOM STOP X X X X X 03 0197 SWITCH BLACK REVERSE X X X X X 03 0288 TRANSFORMER X X X X X X 03 0345 MOTOR 10 HP X X X X 03 0458 P C BOARD X X X X...

Page 24: ...2 MAINTENANCE MOTOR CONTROL PANEL TYPICAL 2 11 Motor Starter brand and size determined by model number and voltage...

Page 25: ...2 MAINTENANCE POWER UNIT STANDARD 5 HP 2 12 DETAIL B DETAIL A DETAIL A DETAIL B DRAIN PLUG...

Page 26: ...2 MAINTENANCE POWER UNIT STANDARD 10 HP 2 13...

Page 27: ...2 MAINTENANCE HYDRAULIC SCHEMATIC TYPICAL 2 14 SINGLE CYLINDER UNIT SHOWN FOR DUAL CYLINDER UNITS CONNECT IDENTICAL CYLINDER IN PARALLEL...

Page 28: ...loses when depressed 3A Check heater resets 1A Check motor starter coil wiring 2A Check motor starter contacts and wiring 3A Check reverse button to be sure contacts are closed 3B Check wiring 4A Chec...

Page 29: ...is adequate to remove sys tem generated heat 1B Install oil cooler air or water type 1C Install oil temperature shut down switch 1D Check to be sure CYCON Power Pack has not been exchanged for Pressu...

Page 30: ...that the concrete pad be flush with the surrounding ground level NOTE Units with four ground rollers must be installed on a level pad To provide accessibility concrete pad should be positioned to allo...

Page 31: ...k placement See ANSI Z245 2 Safety Standards Optional container guides with stops are available from Marathon and are recommended for proper dock placement of the compactor container 3 INSTALLATION ST...

Page 32: ...be located so that the Mushroom Emergency Stop Button is readily accessible to the operator and within three 3 feet of the charging chamber access door If installation requires the operator station t...

Page 33: ...etermine the proper service disconnect amperage rating and the proper wire size NOTE High legs should be installed to L3 on motor starter Check voltage at fused disconnect switch to be certain it is t...

Page 34: ...Hose Hi Pressure sized to power unit 36 long 2 2 Pipe Sch 80 sized to power unit 36 long 3 2 Hydraulic Hose Hi Pressure sized to power unit 48 long 4 2 Steel plate with holes for Item No 2 3 16 x 8 x...

Page 35: ...ctrical connections if applic able to the compactor Make sure they are not laying across sharp corners or any abrasive surface Close and secure any hopper doors or gates Make sure that the container d...

Page 36: ...E CONTAINER FLOOR AUTO RELATCH AUTO RELATCH IN POSITION TO OPEN DOOR AUTO RELATCH IN POSITION TO GRAB AND HOLD DOOR DURING DOOR CLOSING ROTATE THE AUTO RELATCH UP TO THE POSITION SHOWN AND OPEN THE LA...

Page 37: ...ON DISENGAGE LATCH EACH SIDE 3 4 5 RAISE HOIST LIFT TAILGATE EMPTY CONTENTS 6 7 8 9 10 11 CLEAN SEAL AS DESCRIBED IN THE HAULER INSTRUCTIONS GENERAL IN THIS SECTION OF THE MANUAL NOTE WARNINGS LOWER T...

Page 38: ...pin from maintenance bar and slide bar toward compactor 3 Align holes in the position collar and bar and insert pin 4 Use a mop or similar cleaning device with a long handle to clean the seal 5 Raise...

Page 39: ...oved to any of the four drain outlets on the machine The valve should be located at the lowest outlet on the machine for proper drainage The customer can attach a drain hose with a 3 NPT male fitting...