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Blastmaster

®

 950 CFM Air Dryer

3

Failure to comply with ANY WARNING listed below could result in death or serious injury.

 

OSHA sets exposure limits to protect workers from exposure to respirable crystalline silica, 29 CFR 1910.1053. 

Airborne dust could increase the exposure levels beyond permissible limits. Breathing dust containing silica 

could cause silicosis, a fatal lung disease. Breathing dust during abrasive blasting operations, post-blast cleaning 

operations, and/or servicing equipment within the abrasive blasting area may expose an individual to conditions 

that could cause asbestosis, lead poisoning and/or other serious or fatal diseases. Harmful dust containing toxic 

material from abrasives or surfaces being abrasive blasted can remain suspended in the air for long periods of 

time after abrasive blasting has ceased. A NIOSH-approved, well-maintained, respirator designed for the specific 

operation being performed must be used by anyone abrasive blasting, handling or using the abrasive, and 

anyone in the area of the dust. 

 

Contact NIOSH and OSHA offices to determine the proper respirator for your specific application. The air supplied 

to the respirator must be at least Grade D quality as described in Compressed Gas Association Commodity 

Specification G-7.1 and as specified by OSHA Regulation 1910.134. Ensure air filter and respirator system hoses 

are not connected to non-air sources or in-plant lines that may contain nitrogen, oxygen, acetylene or other  

non-breathable gases. Before removing respirator, use an air monitoring instrument to determine if the 

atmosphere is safe to breathe. 

 

You must comply with all OSHA, local, City, State, Province, Country and jurisdiction regulations, ordinances and 

standards, related to your particular work area and environment. Keep unprotected individuals out of the work 

area.  

 

Abrasive blasting operators must receive thorough training on the use of abrasive resistant attire which includes: 

supplied-air respirator, abrasive blasting suit, safety shoes, gloves, ear protection and eye protection. Protect the 

operator and bystanders by complying with NIOSH and OSHA Safety Standards. 

 

Inspect all equipment for wear or damage before and after each use. Failure to use Original Equipment 

Manufacturer repair parts and failure to immediately replace worn or damaged components could void warranties 

and cause malfunctions.

 

 

OSHA requires abrasive blasting nozzles be equipped with an operating valve, which shall be designed to be 

held open only by continuous hand pressure and shall close immediately upon release of hand pressure (i.e., a 

“deadman” control). The valve shall not be modified in any manner that would allow it to remain open without the 

application of continuous hand pressure by the operator. Failure to comply with the above warning could result in 

release of high speed abrasive and compressed air resulting in death or serious injury. OSHA 29CFR 1910.244(b)

 

Point the abrasive blasting nozzle only at the surface being abrasive blasted. Never point the abrasive blasting 

nozzle or abrasive stream at yourself or others.  

 

Unless otherwise specified, maximum working pressure of abrasive blasting pots and related components must 

not exceed 150 psi. Exceeding maximum working pressure of 150 psi could cause the abrasive blasting pot and 

components to burst. Failure to comply with the above warning could result in death or serious injury.

 

Never weld, grind or drill on the abrasive blasting pot (or any pressure vessel). Doing so will void ASME 

certification and manufacturer’s warranty. Welding, grinding or drilling on the abrasive blasting pot (or any pressure 

vessel) could weaken the vessel causing it to burst. Failure to comply with the above warning could result in death 

or serious injury. (ASME Pressure Vessel Code, Section VIII, Division 1)

 

This equipment is not intended for use in any area that might be considered a hazardous location, as described 

in the National Electric Code NFPA 70, Article 500. Use of this equipment in a hazardous location could cause an 

explosion or electrocution. 

 

Never attempt to move an abrasive blasting pot containing abrasive. Never attempt to manually move abrasive 

blasting pots greater than 6.5 cubic foot capacity. Always use at least two capable people to manually move an 

abrasive blasting pot on flat, smooth surfaces. A mechanical lifting device must be used if an abrasive blasting pot 

is moved in any other manner. 

HAZARD IDENTIFICATIONS

Summary of Contents for Blastmaster 950 CFM

Page 1: ...loyer of the user and or assistants must provide adequate and necessary training to ensure proper operation and compliance with all safety procedures pertaining to this equipment If Operator s Manuals...

Page 2: ...equipment As the largest provider of surface preparation and protective coatings equipment in the world our inventory levels and product availability are unmatched Logistics Services Marco s in house...

Page 3: ...ist 8 Operating Instructions 9 Description 9 Operating Instructions 11 Loading the Blastmaster 950 CFM Air Dryer 15 Specifications 16 Maintenance 17 Remove Install Inspection Door 17 Remove Install Tr...

Page 4: ...afety Standards Inspect all equipment for wear or damage before and after each use Failure to use Original Equipment Manufacturer repair parts and failure to immediately replace worn or damaged compon...

Page 5: ...ct in adequate concentrations To reduce conditions that could result in a fire or an explosion provide adequate ventilation eliminate all ignition or spark sources keep the work area free of debris st...

Page 6: ...volume of air exists and petcock is unable to be left open at all times petcock should be opened frequently to release water To reduce abrasive intrusion in the air supply hose depressurize the abrasi...

Page 7: ...3 Air cfm Abrasive lbs hr Compressor Horsepower No 4 1 4 47 268 11 54 312 12 61 354 14 68 408 16 74 448 17 81 494 18 98 608 22 110 681 25 Air cfm Abrasive lbs hr Compressor Horsepower No 5 5 16 77 468...

Page 8: ...Blastmaster 950 CFM Air Dryer 7 THE BIG PICTURE 3 5 7 4 4 3 2 1 8 9 17 14 16 15 13 19 18 10 20 23 21 4 24 27 26 25 22 28 5 3 6 11 12...

Page 9: ...lasting Hose 19 and Air Hose 4 connection points Aftercooler and Moisture Separator Ensure Aftercooler 28 is positioned on stable ground Keep petcock drain of Moisture Separator 23 slightly open durin...

Page 10: ...Pneumatic Air supply of 50 cfm 85 psi The following may cause safety hazards or reduced performance Improper installation and or maintenance of components Incorrect disassembly and or incorrect reass...

Page 11: ...Blastmaster 950 CFM Air Dryer 10 OPERATING INSTRUCTIONS Pneumatic Electric...

Page 12: ...l Slowly turn on air supply to connected device s If leaks are found turn off air supply open Drain 6 allow air pressure to completely release and address leaks as needed During use Every hour observe...

Page 13: ...Blastmaster 950 CFM Air Dryer 12 OPERATING INSTRUCTIONS 10 11 6 1 2 3 4 5 15 12 13 14 16 7 8 9...

Page 14: ...of liquids If no liquid is being released adjust as needed Observe desiccant levels through Sight Glass 8 After use Turn off air supply to connected device s Turn off compressed air supply Turn off El...

Page 15: ...Blastmaster 950 CFM Air Dryer 14 OPERATING INSTRUCTIONS 1 12 13 2 3 4 5 6 7 8 9 10 11...

Page 16: ...replace worn or damaged components could void warranties and cause malfunctions Failure to comply with the above warning could result in death or serious injury Loading the Blastmaster 950 CFM Air Dry...

Page 17: ...brication SAE 10 oil or Air Tool Anti freeze Lubricant Tank Outlet Ports 1 3 2 1 Tank Inlet Ports 1 3 SPECIFICATIONS Empty Weight 1200 lbs Overall Dimensions A 91 B 35 C 72 A C B Pneumatic model shown...

Page 18: ...ry W 562 Inspect all equipment for wear or damage before and after each use Failure to use Original Equipment Manufacturer repair parts and failure to immediately replace worn or damaged components co...

Page 19: ...d void warranties and cause malfunctions Failure to comply with the above warning could result in death or serious injury 1 Depressurize entire system 2 Disconnect Hose 1 Full Port Ball Valve 2 Hex Ni...

Page 20: ...emove Filter Regulator Lubricator Assembly 2 6 Install parts in reverse order 1 3 3 4 4 1 2 3 7 8 9 5 6 Inspect all equipment for wear or damage before and after each use Failure to use Original Equip...

Page 21: ...emove Air Filter Regulator Lubricator Assembly See Remove Install Air Filter Regulator Lubricator Assembly Note Approximate weight of Aftercooler Assembly is 200 pounds Use suitable lifting devices to...

Page 22: ...ly Electric Only 1 Depressurize entire system 2 Remove Transfer Hose Assembly See Remove Install Transfer Hose Assembly 3 Remove Intake Filter Assembly See Remove Install Intake Filter Assembly 4 Remo...

Page 23: ...from Coupling 2 4 Remove Elbow 4 and Hex Nipple 5 from Motor 7 5 Install parts in reverse order 1 2 Always depressurize the entire system disconnect all power sources and lockout tagout all components...

Page 24: ...arate Hose 5 from Hose Stems 1 Discard hose 3 Install parts in reverse order using the following special instructions Note Periodic bolt re tightening is necessary due to cold flow present in all rubb...

Page 25: ...pect condition of motor Fill the lubricator reservoir with SAE 10 oil or Air Tool Anti freeze Lubricant Adjust the lubricator to feed one drop of oil for every 50 75 CFM of air passing through the air...

Page 26: ...Blastmaster 950 CFM Air Dryer 2 Open Ball Valves 1 2 3 to drain any excess moisture 3 Close Ball Valves 1 2 3 4 Disconnect air hose from Inlet 4 and Outlet 5 5 Install a cover on Inlet 4 and Outlet 5...

Page 27: ...residue 9 Place Spherical Tower Packing back in unit for storage See Load Tank 10 Store with Inspection Door removed Always depressurize the entire system disconnect all power sources and lockout tago...

Page 28: ...nt Muffler obstructed or fouled Check air supply to air motor confirm supply air is on and set to 85 psi Clear any obstructions from fan blades Inspect fan blades for damage Replace damaged components...

Page 29: ...ly Improper electric supply Improper connection Obstruction Damaged components Check the connections to power supply and confirm solid contact Clear any obstructions from fan blades Inspect fan blades...

Page 30: ...Blastmaster 950 CFM Air Dryer 29 DATE TYPE OF SERVICE PART NUMBER MAINTENANCE NOTES...

Page 31: ...OR OTHERS WITHOUT SELLER S PRIOR WRITTEN CONSENT IF SUCH NOTICE IS TIMELY GIVEN SELLER WILL HAVE THE OPTION TO EITHER MODIFY THE PRODUCT OR COMPONENT PART THEREOF TO CORRECT THE DEFECT REPLACE THE PRO...

Page 32: ...0 BLAST IT 800 252 7848 ph 563 324 2519 fax 563 324 6258 40 NATIONWIDE SHIPPING LOCATIONS Marco Regional Branch Offices and Shipping Locations Direct Shipping Locations CONTACT MARCO 800 BLAST IT 800...

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