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Blastmaster

®

 950 CFM Air Dryer

6

Failure to comply with ANY NOTICE listed below could pose a hazard to personnel or property.

 

See Air & Abrasive Consumption Chart for estimated abrasive consumption rates and required air flow 

(cubic feet per minute). Your system must meet these minimum requirements to ensure proper function and 

performance.

 

When it comes to air & abrasive mixtures, more is not necessarily better.  Optimum abrasive blasting efficiency 

takes place when a lean air & abrasive mixture is used. To correctly set the abrasive metering valve, begin 

with the valve fully closed and slowly increase the amount of abrasive entering the airstream. As you increase 

the abrasive flow, watch for a “blue flame” at the exit of the abrasive blasting nozzle. Faster cutting, reduced 

abrasive consumption and lower clean up costs, are benefits of the “blue flame”.

 

Abrasive blasting at optimal pressure for the abrasive used is critical to productivity. Example: For an abrasive 

with an optimal abrasive blasting pressure of 100 psi at the abrasive blasting nozzle, one pound per square inch 

of pressure loss will reduce abrasive blasting efficiency by 1.5%. A 10 psi reduction in air pressure will cause a 

15% loss of efficiency. Use a Needle Pressure Gauge to identify pressure drops in your system. Consult with 

your abrasive supplier for the requirements of your abrasive.

*Abrasive consumption is based on abrasive with a bulk density of 100 lbs per Cubic Foot

Air & Abrasive Consumption Chart*

Nozzle
Orifice

Pressure at the Nozzle (PSI)

Air (in cfm), Abrasive 

& Compressor 

Requirements

50

60

70

80

90

100

125

140

No. 2

(1/8ˮ)

11

67

2.5

13

77

3

15

88

3.5

17

101

4

18

112

4.5

20

123

5

25

152

5.5

28

170

6.2

Air (cfm)

Abrasive (lbs/hr)

Compressor Horsepower

No. 3

(3/16ˮ)

26

150

6

30

171

7

33

196

8

38

216

9

41

238

10

45

264

10

55

319

12

62

357

13

Air (cfm)

Abrasive (lbs/hr)

Compressor Horsepower

No. 4

(1/4ˮ)

47

268

11

54

312

12

61

354

14

68

408

16

74

448

17

81

494

18

98

608

22

110

681

25

Air (cfm)

Abrasive (lbs/hr)

Compressor Horsepower

No. 5

(5/16ˮ)

77

468

18

89

534

20

101

604

23

113

672

26

126

740

28

137

812

31

168

982

37

188

1100

41

Air (cfm)

Abrasive (lbs/hr)

Compressor Horsepower

No. 6

(3/8ˮ)

108

668

24

126

764

28

143

864

32

161

960

36

173

1052

39

196

1152

44

237

1393

52

265

1560

58

Air (cfm)

Abrasive (lbs/hr)

Compressor Horsepower

No. 7

(7/16ˮ)

147

896

33

170

1032

38

194

1176

44

217

1312

49

240

1448

54

254

1584

57

314

1931

69

352

2163

77

Air (cfm)

Abrasive (lbs/hr)

Compressor Horsepower

No. 8

(1/2ˮ)

195

1160

44

224

1336

50

252

1512

56

280

1680

63

309

1856

69

338

2024

75

409

2459

90

458

2754

101

Air (cfm)

Abrasive (lbs/hr)

Compressor Horsepower

No. 10 

(5/8ˮ)

308

1875

68.5

356

2140

79.5

404

2422

90

452

2690

100.5

504

2973

112

548

3250

122

663

3932

146

742

4405

165

Air (cfm)

Abrasive (lbs/hr)

Compressor Horsepower

No. 12 

(3/4ˮ)

432

2672

96

504

3056

112

572

3456

127

644

3840

143

692

4208

154

784

4608

174.5

948

5570

209

1062

6238

236

Air (cfm)

Abrasive (lbs/hr)

Compressor Horsepower

Inspect abrasive 

blasting nozzle before 

placing into service. 

Damage to abrasive 

blasting nozzle liner 

or jacket may occur 

during shipping. If you 

receive a damaged 

abrasive blasting nozzle, 

contact your distributor 

immediately for 

replacement. Abrasive 

blasting nozzles placed 

into service may not 

be returned. Abrasive 

blasting nozzle liners 

are made of fragile 

materials and can be 

damaged by rough 

handling and striking 

against hard surfaces. 

Never use a damaged 

abrasive blasting nozzle.

Replace abrasive 

blasting nozzle if liner 

or jacket is cracked 

or damaged. Replace 

abrasive blasting nozzle 

if original orifice size 

has worn 1/16” or more. 

Determine abrasive 

blasting nozzle wear by 

inserting a drill bit 1/16” 

larger than original size 

of abrasive blasting 

nozzle orifice. If the 

drill bit passes through 

abrasive blasting nozzle, 

replacement is needed.

“Blue Flame”

AIR & ABRASIVE CONSUMPTION CHART

Summary of Contents for Blastmaster 950 CFM

Page 1: ...loyer of the user and or assistants must provide adequate and necessary training to ensure proper operation and compliance with all safety procedures pertaining to this equipment If Operator s Manuals...

Page 2: ...equipment As the largest provider of surface preparation and protective coatings equipment in the world our inventory levels and product availability are unmatched Logistics Services Marco s in house...

Page 3: ...ist 8 Operating Instructions 9 Description 9 Operating Instructions 11 Loading the Blastmaster 950 CFM Air Dryer 15 Specifications 16 Maintenance 17 Remove Install Inspection Door 17 Remove Install Tr...

Page 4: ...afety Standards Inspect all equipment for wear or damage before and after each use Failure to use Original Equipment Manufacturer repair parts and failure to immediately replace worn or damaged compon...

Page 5: ...ct in adequate concentrations To reduce conditions that could result in a fire or an explosion provide adequate ventilation eliminate all ignition or spark sources keep the work area free of debris st...

Page 6: ...volume of air exists and petcock is unable to be left open at all times petcock should be opened frequently to release water To reduce abrasive intrusion in the air supply hose depressurize the abrasi...

Page 7: ...3 Air cfm Abrasive lbs hr Compressor Horsepower No 4 1 4 47 268 11 54 312 12 61 354 14 68 408 16 74 448 17 81 494 18 98 608 22 110 681 25 Air cfm Abrasive lbs hr Compressor Horsepower No 5 5 16 77 468...

Page 8: ...Blastmaster 950 CFM Air Dryer 7 THE BIG PICTURE 3 5 7 4 4 3 2 1 8 9 17 14 16 15 13 19 18 10 20 23 21 4 24 27 26 25 22 28 5 3 6 11 12...

Page 9: ...lasting Hose 19 and Air Hose 4 connection points Aftercooler and Moisture Separator Ensure Aftercooler 28 is positioned on stable ground Keep petcock drain of Moisture Separator 23 slightly open durin...

Page 10: ...Pneumatic Air supply of 50 cfm 85 psi The following may cause safety hazards or reduced performance Improper installation and or maintenance of components Incorrect disassembly and or incorrect reass...

Page 11: ...Blastmaster 950 CFM Air Dryer 10 OPERATING INSTRUCTIONS Pneumatic Electric...

Page 12: ...l Slowly turn on air supply to connected device s If leaks are found turn off air supply open Drain 6 allow air pressure to completely release and address leaks as needed During use Every hour observe...

Page 13: ...Blastmaster 950 CFM Air Dryer 12 OPERATING INSTRUCTIONS 10 11 6 1 2 3 4 5 15 12 13 14 16 7 8 9...

Page 14: ...of liquids If no liquid is being released adjust as needed Observe desiccant levels through Sight Glass 8 After use Turn off air supply to connected device s Turn off compressed air supply Turn off El...

Page 15: ...Blastmaster 950 CFM Air Dryer 14 OPERATING INSTRUCTIONS 1 12 13 2 3 4 5 6 7 8 9 10 11...

Page 16: ...replace worn or damaged components could void warranties and cause malfunctions Failure to comply with the above warning could result in death or serious injury Loading the Blastmaster 950 CFM Air Dry...

Page 17: ...brication SAE 10 oil or Air Tool Anti freeze Lubricant Tank Outlet Ports 1 3 2 1 Tank Inlet Ports 1 3 SPECIFICATIONS Empty Weight 1200 lbs Overall Dimensions A 91 B 35 C 72 A C B Pneumatic model shown...

Page 18: ...ry W 562 Inspect all equipment for wear or damage before and after each use Failure to use Original Equipment Manufacturer repair parts and failure to immediately replace worn or damaged components co...

Page 19: ...d void warranties and cause malfunctions Failure to comply with the above warning could result in death or serious injury 1 Depressurize entire system 2 Disconnect Hose 1 Full Port Ball Valve 2 Hex Ni...

Page 20: ...emove Filter Regulator Lubricator Assembly 2 6 Install parts in reverse order 1 3 3 4 4 1 2 3 7 8 9 5 6 Inspect all equipment for wear or damage before and after each use Failure to use Original Equip...

Page 21: ...emove Air Filter Regulator Lubricator Assembly See Remove Install Air Filter Regulator Lubricator Assembly Note Approximate weight of Aftercooler Assembly is 200 pounds Use suitable lifting devices to...

Page 22: ...ly Electric Only 1 Depressurize entire system 2 Remove Transfer Hose Assembly See Remove Install Transfer Hose Assembly 3 Remove Intake Filter Assembly See Remove Install Intake Filter Assembly 4 Remo...

Page 23: ...from Coupling 2 4 Remove Elbow 4 and Hex Nipple 5 from Motor 7 5 Install parts in reverse order 1 2 Always depressurize the entire system disconnect all power sources and lockout tagout all components...

Page 24: ...arate Hose 5 from Hose Stems 1 Discard hose 3 Install parts in reverse order using the following special instructions Note Periodic bolt re tightening is necessary due to cold flow present in all rubb...

Page 25: ...pect condition of motor Fill the lubricator reservoir with SAE 10 oil or Air Tool Anti freeze Lubricant Adjust the lubricator to feed one drop of oil for every 50 75 CFM of air passing through the air...

Page 26: ...Blastmaster 950 CFM Air Dryer 2 Open Ball Valves 1 2 3 to drain any excess moisture 3 Close Ball Valves 1 2 3 4 Disconnect air hose from Inlet 4 and Outlet 5 5 Install a cover on Inlet 4 and Outlet 5...

Page 27: ...residue 9 Place Spherical Tower Packing back in unit for storage See Load Tank 10 Store with Inspection Door removed Always depressurize the entire system disconnect all power sources and lockout tago...

Page 28: ...nt Muffler obstructed or fouled Check air supply to air motor confirm supply air is on and set to 85 psi Clear any obstructions from fan blades Inspect fan blades for damage Replace damaged components...

Page 29: ...ly Improper electric supply Improper connection Obstruction Damaged components Check the connections to power supply and confirm solid contact Clear any obstructions from fan blades Inspect fan blades...

Page 30: ...Blastmaster 950 CFM Air Dryer 29 DATE TYPE OF SERVICE PART NUMBER MAINTENANCE NOTES...

Page 31: ...OR OTHERS WITHOUT SELLER S PRIOR WRITTEN CONSENT IF SUCH NOTICE IS TIMELY GIVEN SELLER WILL HAVE THE OPTION TO EITHER MODIFY THE PRODUCT OR COMPONENT PART THEREOF TO CORRECT THE DEFECT REPLACE THE PRO...

Page 32: ...0 BLAST IT 800 252 7848 ph 563 324 2519 fax 563 324 6258 40 NATIONWIDE SHIPPING LOCATIONS Marco Regional Branch Offices and Shipping Locations Direct Shipping Locations CONTACT MARCO 800 BLAST IT 800...

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