Marini Quarry Votager, Operating And Maintenance Manual

Page 1: ...MARINI QUARRIES GROUP S R L Unipersonale Via Beura 44 28844 Villadossola VB ITALY Tel 39 0324 575106 Fax 39 0324 54096 Web www MariniQG it E mail MariniQG MariniQG it ...

Page 2: ...ith certification of the all Italian origin of the product you have acquired goes the expertise experience and quality of the services on which as our customer you can completely rely services that our company puts at your complete disposal through the knowledge and experience it has gained in the stone working sector It is therefore with great satisfaction at being your supplier that we thank you...

Page 3: ...epresentation of the machine is NOTE The representation of the machine is NOTE The representation of the machine is NOTE The representation of the machine is approximate and non binding in that Marini approximate and non binding in that Marini approximate and non binding in that Marini approximate and non binding in that Marini Quarries Quarries Quarries Quarries Group Group Group Group reserves t...

Page 4: ...or vertical drilling 10 POSITIONING for horizontal drilling 10 TECHNICAL CHARACTERISTICS 11 Quarry Voyager 11 Moving And Transport 12 Rock drill MA90 13 Rotary head ID 160 14 Coring rotary head IDCD 14 SAFETY 15 General information regarding safety 15 Safety rules 15 Risks determined through analysis of the dangers 15 Safety decals 16 Safety devices 17 EMERGENCY buttons 19 NOISE EMISSION 20 Preven...

Page 5: ...COMPRESSED AIR SUPPLY SYSTEM 31 WATER SUPPLY FOR CORING IDCD 32 CHECKS AND ADJUSTMENTS 33 POSITIONING CONTROLS 34 Moving the vehicle 34 Stabilizer 36 Rotating the drilling unit 37 Shifting of the drilling unit 37 Tilting the column 38 Moving the column closer 38 Column rotation 38 Drilling on a horizontal plane 39 Gallery vault drilling 40 ANCHORING THE COLUMN WITH CHAINS 41 WORK COMMANDS 42 DRILL...

Page 6: ...ANELS 48 HYDRAULIC POWER UNIT GASOLINE END ELECTRIC ENGINE 50 HYDRAULIC POWER UNIT DIESEL ENGINE 51 ADDING LUBRICATING OIL TO THE DRILLING UNIT 52 PERIODIC CHECKS 52 Daily 52 Weekly 52 TROUBLESHOOTING GUIDE 53 C WIRING DIAGRAM Hydraulic power unit Gasoline engine 55 Hydraulic power unit Diesel engine 56 Hydraulic power unit Electric engine 57 Rope switch adjustment 58 D HYDRAULIC SYSTEM DIAGRAM 59...

Page 7: ...he panels or guards have been removed in order to make the figure clearer Never operate the machine without these panels or guards CAUTION and WARNING These words and symbols are used in this manual and on the decals in order to indicate operations that have implications related to the safety of the machine s parts WARNING or to the safety of the operator CAUTION Whenever you come across these sym...

Page 8: ...operator with safe and effective instructions regarding the operation and maintenance of the self moving VOYAGER drilling unit If these instructions are followed your machine will fulfill all the lifespan and efficiency expectations making your work much easier It is important that only original replacement parts be used The use of non original replacement parts could cause damage to the other com...

Page 9: ...aid defect does not relate to the lack of respect of the operating and maintenance instructions improper or poor use of the machine or normal wear The parts to be repaired or replaced will be made available free of charge by our facility The shipping and transport charges are the user s responsibility as too are the labor travel and accommodation expenses if the repair requires the presence of one...

Page 10: ...E OF IDENTIFICATION DATA TABLE OF IDENTIFICATION DATA TABLE OF IDENTIFICATION DATA Model QUARRY VOYAGER Serial number 052011 Year of manufacture 2011 Rock drill type Type of rotary head ID 160 Track type G1 5 10 Hydraulic power unit type Gasoline Gasoline Gasoline Gasoline LOMBARDINI LD12 477 23 Hp LOMBARDINI LD12 477 23 Hp LOMBARDINI LD12 477 23 Hp LOMBARDINI LD12 477 23 Hp Hydraulic column type ...

Page 11: ...l panel Hydraulic power unit Is possible reconnecting them with extension hoses in order to reach difficult work positions 1 Self moving carriage on tracks 2 Hydraulic power unit with electric motor internal combustion engine 3 control panel for machine POSITIONING 4 WORK control panel drilling 5 hydraulic slide for the rock drill rotary head 6 Rock drill hydraulic rotary head DTH or coring ...

Page 12: ... Rotary head ID160 MA90 Rock Drill Hydraulic vice Rod guide Stabilizer Drill steels Threaded drifter rods Drill steel sharpener Handles and drill bits Device for drilling in water Dust collector POSITIONING for VERTICAL drilling 45 30 600 mm 400 mm 250 POSITIONING for HORIZONTAL drilling Figure 4 MAX 800mm MIN 30mm MIN 100mm CON GUIDA ASTE MIN 250mm CON GUIDA ASTE E MORSA IDRAULICA Figure 5 WITH R...

Page 13: ...valent Calibration of the pressure relief valves inside the power unit discharge for rotary head 200 bar discharge for feed cylinder and other services 200 bar CONTROL PANEL Rotation distributor calibration 140 bar Advancement distributor calibration 140 bar Line lubricator with 7 liter reservoir Oil for the line lubricator MOBIL ALMO 525 or equivalent Weight 40 kg Rock drill MA90 drilling and flu...

Page 14: ...Quarries Group will assume no Marini Quarries Group will assume no Marini Quarries Group will assume no Marini Quarries Group will assume no responsibility for damage due to responsibility for damage due to responsibility for damage due to responsibility for damage due to inappropriate use o inappropriate use o inappropriate use o inappropriate use of the machine f the machine f the machine f the ...

Page 15: ...iston stroke 50 mm Max working pressure 6 bar Average air consumption at 6 bar 4500 Litres min 158 c f m with air vent Average air consumption at 6 bar 4000 Litres min 140 c f m with water drain Average water consumption at 2 bar 5 Litres min 1 3 US gal min Impact rate per minute 6 bar 2500 Blow force 6 bar 180 J Impact power 8 kW Number of revolutions 190 rev min Figure 8 ...

Page 16: ... rotary head is interchangeable with the coring IDCD unit mounted on our hydraulic drilling slides Coring ID CD TECHNICAL DATA Weight kg 22 Torque Rotation torque at 140 bar Kgm 3 5 Working pressure bar 140 160 Speed rpm 1100 1300 Threading of the output shaft 1 W PIN NOTE The Coring IDCD is interchangeable with the ID160 rotary head mounted on our hydraulic drilling slides SAFETY Figure 10 Figure...

Page 17: ...ne is reserved for specialized personnel only Make sure that the power supply has been shut off before performing any cleaning or maintenance interventions Do not remove the machine guards that protect the moving parts Do not place your hands inside parts where there is the risk of crushing and or entanglement During the work and positioning operations the operator must stay at a safe distance wit...

Page 18: ...lity of being burnt Figure B Located on the control panels Danger Read the operating and maintenance manual before performing any drilling or maintenance operations on the machine Figure C Located on the frame of the drilling carriage Danger Read the operating and maintenance manual before performing any drilling or maintenance operations on the machine Figure D Located on the frame of the drillin...

Page 19: ...y stopped and the motor of the power unit shuts off To restart the work the cable must be reset by pulling the button E figure 12 and reactivating the safety unit by pressing one of the green buttons S on the control panels figure 12 The motor on the power unit can then be restarted Stop valves on the column positioning cylinders POS 3 They keep the cylinders locked in position in case of a broken...

Page 20: ...ssure switch K closes the valve blocking the machine movements and shutting down the motor on the power unit Figure 14 To restart the work the cause of the compressor problem must be resolved The safety device interlock must then be reactivated by pressing one of the green buttons S on the control panels Emergency stop buttons WORK control panel S G Air inlet pipe K Figure 14 S reset push button f...

Page 21: ... green buttons S on the control panels figure 16 and 17 E EMERGENCY stop button S Activation button for the machine s safety device interlock installed only on the petrol power pack NOTE To reset the emergency stop button E turn the red button towards the right and lift it figure 18 NOISE EMISSION Figure 17 POSITIONING control panel WORKING control panel E E Figure 15 WORKING control panel POSITIO...

Page 22: ...th carriage positioning and drilling Label the work area exposed to elevated noise levels Set up barriers around the machine in order to prevent access by unauthorized personnel Stabilize the drilling slide in an effective manner During use Immediately report any malfunctions or dangerous situations Keep a safe distance away so that you do not come in contact with the moving parts Do not interfere...

Page 23: ...is approximate and non binding in that Marini NOTE The representation of the machine is approximate and non binding in that Marini Quarries Quarries Quarries Quarries Group Group Group Group reserves the right to make any modifications or changes without forewarning reserves the right to make any modifications or changes without forewarning reserves the right to make any modifications or changes w...

Page 24: ...all its commands while staying at a safe distance CAUTION The VOYAGER drilling machine described in this manual cannot be used in a closed environment or in an area where explosive gases may be present CAUTION Working on a downhill slope may be dangerous The conditions of the ground change with the weather conditions ex rain snow ice Pay close attention to the ground conditions of the work area an...

Page 25: ...rgency buttons check their condition and that they are working properly Check that the brakes on the self moving carriage are working properly A more accurate check should be done after a long period of machine downtime If faults occur contact a service center that is authorized by the manufacturer 2 Cleaning check Remove waste dust dirt from the remote control motor joints and radiators Clean all...

Page 26: ...ne s safety devices can be seen in Figure 19 which shows the following plugs connected 1 Power supply 2 Connection plug for the emergency button on the left side control panel used for positioning 3 Connection plug for the emergency button on the right side control panel for drilling All the plugs must be correctly connected in order for the machine and its safety devices to operate correctly It s...

Page 27: ... area where explosive gases may be present CAUTION Working on a downhill slope may be dangerous The conditions of the ground change with the weather conditions ex rain snow ice Pay close attention to the ground conditions where working and proceed at slow speed CAUTION Proceed slowly and very cautiously on disjointed wet or muddy surfaces CAUTION Incomprehensible or inefficient communication could...

Page 28: ...l to activate the safety device interlock For electrical power pack see the next point 5 Start the motor for the hydraulic power unit See pages 27 29 for the description of the commands on the hydraulic power unit with electric motor or internal combustion engine Pull the blue button to reset the safety device Figure 21 WORKING control panel POSITIONING Control pamel Emergency stop cable Figure 22...

Page 29: ...ower unit with internal Motor oil recommendations for the hydraulic power unit with internal combustion engine combustion engine combustion engine combustion engine Use only high quality detergent oil that is classified as for assistance SF SG SH SJ or higher such as SAE 5W 30 Please refer to engine instruction manual for further information enclosed to this manual Oil capacity approx 1 6 litres I...

Page 30: ... level LED are arranged on the panel Make sure that the accelerator is at the minimum lever completely down Rotate the battery detach switch clockwise ON position Motor ignition Turn the ignition key lighting up the LEDs further turn the key and start the starter for no more than 20 seconds and then release the key If the motor doesn t start wait one minute before repeating the ignition maneuver I...

Page 31: ...NOTE Do not stop the motor at full speed Do not stop the motor at full speed Do not stop the motor at full speed Do not stop the motor at full speed Before turning it off always return the Before turning it off always return the Before turning it off always return the Before turning it off always return the accelerator to the minimum accelerator to the minimum accelerator to the minimum accelerato...

Page 32: ...ase contact a specialized technician to invert the polarity of the power supply Before starting the power unit ensure that once the network is powered the main switch A is in position 1 turn the knob clockwise The power light D will be lit If the EMERGENCY light E is on make sure that none of the emergency stop buttons are pressed on the control panels and on the electrical panel Press the button ...

Page 33: ...ptional required NOTE the valve I is an optional required NOTE the valve I is an optional required NOTE the valve I is an optional required for rock drill separate flushing for rock drill separate flushing for rock drill separate flushing for rock drill separate flushing WARNING Max working pressure 6 bar Connect the air delivery tube from the compressor to valve L L L L WARNING the valves H and I...

Page 34: ...D a coring head by the same pins c Connect all hydraulic hoses No 2 hoses for the motor rotation d and No 1 hose e for the drainage Connect the water supply hose f for diamond crown cooling Install the guide rod for coring rods in order to have correct alignment between coring head and guide rods WARNING before start on the motor rotary head be sure that all hydraulic hoses No 2 hoses d for the mo...

Page 35: ...y pump connection to the coring head optional Place the pump E E E E near the water tank connect the inlet hose G G G G to the pump suction connection H H H H insert the inlet water hose in the tank be sure that suction filter F F F F is installed Connect the machine inlet water hose to the pump joint connection I II I to L L L L on the pump and connection M M M M to C C C C on the control panel S...

Page 36: ...72010 34 ACCESSORIES FOR CORING AND CORRECT POSITIONING 1 Coupling 2 Coring roads 3 Core extractor Attention verify the correct sense of positioning 4 Extractor holder 5 Diamond crown core bit 6 Reaming ...

Page 37: ... you must determine what type of diamond crown is the most suitable for the granite being cored So it is important to try 4 or 5 different types of crown bits to determine which tool is the most suitable for that type of granite The use of an inadequate diamond crown bit could make the coring impossible 4 COOLING WATER 4 COOLING WATER 4 COOLING WATER 4 COOLING WATER For cores up to 10 m in depth t...

Page 38: ... the trolley by the lever pos 1 in order to get enough space for the new rod 6 Manually screw the extension rod onto the previous one 7 Advance the rotation head using lever pos 1 in order to joint the new rod to the rotation head coupling 8 Check the correct alignment between rod and coupling 9 Start head rotation by lever pos 5 and screw the rod to the other one or to the coupling 10 Open the cl...

Page 39: ... rod free Move the trolley up by pushing the pos 1 Close again the clamp on the second rod 10 cm after the threaded area Unscrew and remove the first rod NOTE the stone core is recovered together with the rod 6 Approach the rotary head to the second rod moving the trolley down by pos 1 7 Screw the rod to the rotary head and start aging procedure from point No 3 NOTE Open the clamp only after havin...

Page 40: ...r 6 bar 6 bar needle on the pressure gauge B B B B is in the green zone Adjust the correct flow of oil by turning the adjustment screw and looking through the spy hole so that one drop falls every second This is the correct adjustment A practical test of correct lubrication can be done by checking that the part of the tool entering the bushing of the rock drill is wet with oil WARNING Max working ...

Page 41: ...omatically the emergency devices POSITIONING WORK Before performing any positioning operation make sure that the switch A is in the POSITIONING position figure 46 Moving the vehicle Use the levers on the control panel to move the vehicle fig 47 The lever on the right controls the right track while the lever on the left controls the left track Pull both levers towards you to move backwards and vice...

Page 42: ...49 as far as possible from the tracks in order to avoid any operator interference with the equipment during positioning especially with the tracks when moving NO YES Figure 49 WARNING before moving the machine incline forwards the drilling slide completely as shown in the drawing on right Figure 48 ...

Page 43: ... a maximum slope of 10 6 To stabilize the machine move the stabilzers in working position 1 Remove the pin A fig 51 2 Rotate the stabilizers fig 51 3 Insert again the pin to stop the stabilzers in the new position fig 52 remove the pin B and rotate the stabilizers in vertical position Insert again the pin B to stop the stabilizers in vertical position 4 Stabilize the machine by the stabilizers han...

Page 44: ...safety lever C and return the handwheel to its transport position A fig 54 Shifting of the drilling unit For better positioning the drilling unit can be shifted Extract the handwheel A from its transport position and insert it in the seat B then release the safety lever C fig 56 Turn the handwheel fig 57 to shift the drilling unit Once the desired position has been reached lock the safety lever C ...

Page 45: ...own in fig 59 Push the lever forward to move the column closer Pull the lever back to move the column further away After the machine and the drilling unit have been correctly positioned we can start with the actual drilling operation Column rotation By positioning the column horizontally it s possible to drill as far down as 30 mm above the level of the ground fig 60 45 30 600 mm Figure 60 Limit w...

Page 46: ...e column to the left A column stabilizer for horizontal drilling is available as an option This device which is fastened to the end of the column helps stabilizes it during drilling operations Before reaching the horizontal position slacken the counter nut X and loosen the screw Y Once the drilling position has been reached turn the screw Y until it touches the ground Lock it by tightening the cou...

Page 47: ...lumn is supported Loosen the 8 fastening nuts on the roller bearing and the 2 on the feed cylinder fig 64 3 Remove the column rotate it and reposition it on the roller bearing The cylinder connection must now be on the side of the slide support beam fig 65 4 Reposition the gibs and tighten the previously removed nuts Fig 64 CAUTION To return to drilling on a horizontal plane repeat this sequence i...

Page 48: ...mn 3 3 3 3 using special hooks shackles 2 2 2 2 3 Loosen the turnbuckles 5 5 5 5 4 Fix the chains 4 4 4 4 to the ground using the special anchor pins 6 6 6 6 7 7 7 7 see the Beam anchoring procedure 5 Tighten the chains equally using the turnbuckles 5 5 5 5 Length of each chain 3 300 mm Overall weight 6 5 Kg 1 Chain fastening rings 2 Hooks shackles 3 Column 4 Chains 5 Turnbuckle 6 Pin 7 Peg Figure...

Page 49: ...lectrical and diesel power pack the motor start up button rest automatically the emergency devices POSITIONING WORK Before performing any positioning operation make sure that the switch A is in the WORK position figure 70 WARNING before turn the switch on WORK make sure that the air delivery hose is connected see pag 33 If there is not air pressure or is not enough the machine will stop when you t...

Page 50: ... lever down fig 72 in the WORK position The pressure indicated on the pressure gauge C must be at the most equal to 140 bar factory setting Thrust pressure Raising lowering the drill carriage Pull the lever to lower the carriage fig 73 Push the lever to raise it fig 73 The pressure indicated on the pressure gauge C must be at the most equal to 140 bar factory setting The amount of thrust can be ad...

Page 51: ...ing the hydraulic vice push the lever fig 75 Control panel with air and water flushing optional fig 76 A rock drill air feeling valve F rock drill air water flushing valve G Air water flushing selector Fig 74 AIR line AIR WATER WATER line Fig 76 A F G WORK control panel WORK control panel Fig 75 ...

Page 52: ... in that Marini NOTE The representation of the machine is approximate and non binding in that Marini Quarries Quarries Quarries Quarries Group Group Group Group reserves the right to make any modifications or changes without forewarning reserves the right to make any modifications or changes without forewarning reserves the right to make any modifications or changes without forewarning reserves th...

Page 53: ... only high quality lubricants It is recommended that the maintenance be performed at the end of the working day so that the oils are warm and can therefore be drained easier Before starting any maintenance operation shut off the engine remove the start key from the operator panel and place wedges against the wheels Clean the grease nipples before lubricating with a grease gun Clear the surrounding...

Page 54: ...must be removed and cleaned Prolonged contact with the oil could be harmful to your health It is important that the instructions above be followed CAUTION During machine maintenance keep the hands tools and clothing away from the moving parts Do not touch the drain tube and basin which could be hot and cause burning CAUTION During maintenance operations do not allow unskilled people near the machi...

Page 55: ...f these settings must be done by a professional and following the indications provided by the technical service department Marini Quarries Group cannot be held responsible for the incorrect operation of the machine resulting from arbitrary and unauthorized interventions Identification of the pressure relief valves C Pressure regulation for left track D Pressure regulation for right track E Pressur...

Page 56: ...072010 54 ...

Page 57: ...Remove the cap B 2 fill with a recommended type hydraulic fluid page 9 3 Replace the cap B Do not exceed the maximum level Change completely the hydraulic oil and the suction filter every 2000 working hours Avoid the touch the hydraulic oil and filter during this operation it could be dangerous for your skin and health Do not spread the hydraulic oil on the soil or water The hydraulic oil and the ...

Page 58: ...s of operation completelysubstitute the hydraulic oil and suction filter fig 84 Do not carry out operations when the engine is running During the discharge operation avoid that the oil comes into contact with the skin as this is dangerous for the health Make sure that the discharged oil the oil filter and the oil contained within it are disposed of in an environmentally friendly way ATTENTION Duri...

Page 59: ...l reservoir by putting pressure on the button pos 19 Fig 85 and turning the ferrule If a long downtime period is expected or if the machine is started after a long period without being used pour oil directly into the supply tubes of the rock drill and the feed motor then rotate them slowly for a few rotations so that the mechanical parts are well lubricated Recommended oil MOBIL ALMO 525 or SHELL ...

Page 60: ...erted or incorrectly connected to the control unit that manages the safety devices Correctly connect the plugs of the control unit that manages the safety devices page 25 Breakdown of the safety device control unit Contact the Marini Quarries Group customer service department Breakdown of the motor of the hydraulic power unit Contact the Marini Quarries Group customer service department The motor ...

Page 61: ...l before restarting the work Air from the compressor is irregular Restore the correct pressure value and air flow rate from the compressor page 33 Low RPMs for the rotary head Increase the head rotation speed by accelerating the motor on the hydraulic power unit pages 29 30 Hydraulic pump breakdown Contact the Marini Quarries Group customer service department Inadequate thrust pressure for the typ...

Page 62: ...072010 60 EMERGENCY ELECTRICAL DIAGRAM GASOLINE MOTOR VERSION ...

Page 63: ...072010 61 EMERGENCY ELECTRICAL DIAGRAM DIESEL MOTOR VERSION ...

Page 64: ...072010 62 ELECTRICAL DIAGRAM ELECTRICAL MOTOR VERSION ...

Page 65: ...072010 63 ROPE SWITCH ADJUSTMENT ...

Page 66: ...072010 64 HYDRAULIC DIAGRAM ...

Page 67: ...072010 65 NOTE ...