Market Forge Industries ETP-10G, Installation, Operation & Maintenance Manual

Page 1: ...ECO TECH PLUS GAS CONVECTION STEAMER INSTALLATION OPERATION MAINTENANCE Telephone 802 658 6600 Fax 802 864 0183 www marketforge com PN 14 0270 Rev C 1 17 2017 Market Forge MODEL ETP 10G ...

Page 2: ...Your Service Agency s Address Model Serial number Steamer installed by Installation checked by ...

Page 3: ...IN A PROMINENT LOCATION This information may be ob tained by contacting your local gas sup plier FOR YOUR SAFETY Do not store or use gasoline or other flammable vapors or liquids in the vicin ity of this or any other appliance Do not attempt to operate this unit in the event of power failure Adequate clearances must be maintained for safe and proper operation The appliance area must be kept free a...

Page 4: ...ls for drains The drain piping must consist of temperature resistant material greater than 160 F and be of adequate diameter not to cause flow restriction Improper materials may deform and cause restric tions thus affecting performance WATER SUPPLY Good quality water feed is the responsibility of the owner Water quality must be within the following general guidelines TDS 40 125 ppm Chlorides 25 pp...

Page 5: ...F DELIME switch Each stainless steel steam generator operates 0 PSI 0 kg cm2 and is rated at 42 000 BTU BASIC FUNCTIONING The cooker is ready for operation when the READY light comes on At the end of the set interval timer contacts switch to shut off the cooking operation and sound a signal buzzer The buzzer is silenced by returning the timer dial to the OFF position In the HOLD mode the cooker wi...

Page 6: ...Fire Protection of Com mercial Cooking Operations WARNING Electrical grounding instructions Units come equipped with a three prong grounding plug for your protection against shock hazard and should be plugged directly into a properly grounded three prong receptacle Do not cut or remove the grounding prong from this plug 120 VOLT UNITS ONLY WIRING DIAGRAM FOR APPLIANCE IS LOCATED ON RIGHT HAND SIDE...

Page 7: ...led with a flexible water supply line a quick disconnect and strain relief GAS CONNECTION 1 The Serial and Rating Plate on the unit indicates the type of gas your unit is equipped to burn DO NOT connect to any other gas type 2 A 3 4 NPT line is provided at rear for the connection Each compartment is equipped with an internal pres sure regulator which is set at 3 5 W C manifold pres sure for natura...

Page 8: ...ranty If this equipment is being installed over an open floor drain the Drain Adapter is not required WARNING PVC OR CPVC are not acceptable materials for drains The drain piping must consist of temperature resistant material greater than 160 F and be of adequate diameter not to cause flow restriction Improper materials may deform and cause restrictions thus affecting perfor mance Installing the D...

Page 9: ...ial flushing procedure for the filter system must be per formed before using this equipment FILTER SYSTEM INSTALLATION SET UP 1 Remove sanitary cap from cartridge Install cartridge with a quarter turn to the right until cartridge comes to a complete stop A click is heard See Figure 3 2 It is recommended that cartridges be replaced regularly at no more than six month inter vals to be assured of opt...

Page 10: ... may be a small amount of residual water drain age after pressure is relieved and during cartridge removal 3 Moisten o ring with a food grade lubricant and push new cartridge into filter head Turn cartridge 1 4 turn to the right until it stops when arrows line up Top surface of cartridge will become flush with bottom of the head when fully engaged 4 Open downstream valve if installed and flush new...

Page 11: ...lot is ON 4 When the READY light comes on set timer to the 5 minute position With door open observe that no steam is entering the compartment and that the COOKING light is OFF 5 Close compartment door The COOKING light should now be illuminated and steam should be heard entering the compartment after about 45 sec onds READY LIGHT is OFF 6 The tempering tank does not discharge to drain un til the w...

Page 12: ...te by setting the Timer Dial to OFF position COOKING WARNING Live steam and accumulated hot water in the compartment may be released when the door is opened Before loading the cooker be sure compartment is hot See preheating instructions 1 Slide pans of food into cooking compartment pan supports 2 Close cooking compartment door 3 Set timer cooking time a HOLD for holding cooked foods in a warm sta...

Page 13: ... should be thoroughly cleaned by completing the following steps 1 Remove left and right side pan supports by lifting up and off mounting studs Remove the drain screen in the rear of the compartment Wash with a mild deter gent Rinse and set aside for reassembly 2 Wash cooking compartment interior using a mild de tergent and water Rinse and dry thoroughly 3 Replace pan supports and drain screen in c...

Page 14: ...et temperature for standby Red light will ignite on the main power switch OFF The steam generator will drain No lights DELIME Closes the drain valve while TOTAL CON CEPT liquid is being poured into the steam generator during the Delime procedure Amber light will ignite on the main power switch 6 Temperature Display Shows temperature within the cooking cavity 7 Buzzer Signals end of cooking period ...

Page 15: ...ures of steam cooking they can be prepared closer to serving time insuring maximum freshness 9 Steam cooked foods have a higher percent yield more portions per dollar spent 10 Food may be served from the same pan in which it is steam cooked thus reducing food breakage since there is no extra handling or transferring of food from cooking pans to serving pans It also reduces pot washing tasks 11 Som...

Page 16: ...ight in a refrigerator This will reduce their cooking time PREPARATION Prepare vegetables fruits meats seafood and poul try normally by cleaning separating cutting removing stems etc Cook root vegetables in a perforated pan un less juices are being saved Liquids can be collected in a solid 12 x 20 pan placed under a perforated pan Per forated pans are used for frankfurters wieners and similar item...

Page 17: ...Sprouts 7 1 2 lbs 2 7 kg 2 1 2 65mm 1 5 10 15 30 3 oz 85 g Carrots 6 lbs 2 7 kg 2 1 2 65mm 1 5 10 15 25 3 oz 85 g Cauliflower 6 lbs 2 7 kg 2 1 2 65mm 1 5 7 12 25 3 oz 85 g Corn Cut 7 1 2 lbs 3 4 kg 2 1 2 65mm 1 5 8 12 30 3 oz 85 g Mixed Vegetables 7 1 2 lbs 3 4 kg 2 1 2 65mm 1 5 8 12 30 3 oz 85 g Peas Loose 7 1 2 lbs 3 4kg 2 1 2 65mm 1 5 3 5 30 3 oz 85 g Spinach 9 lbs 4kg 2 1 2 65mm 1 5 Must be de...

Page 18: ...r 6 lbs 2 7 kg 2 1 2 65mm 1 5 20 25 25 30 4 oz 115 g Peas Shelled 5 lbs 2 25 kg 2 1 2 65mm 1 5 5 6 25 30 3 oz 85 g Potatoes French Fry Cut 10 lbs 4 5 kg 2 1 2 65mm 1 5 18 21 50 3 oz 85 g Potatoes Regular Cut 3 10 lbs 4 5 kg 2 1 2 65mm 1 5 35 40 50 3 oz 85 g Spinach Cleaned Cut 3 lbs 1 4 kg 2 1 2 65mm 1 5 3 5 10 12 3 3 4 oz 105 g Squash Summer Sliced 1 thick 7 lbs 3 2 kg 2 1 2 65mm 1 5 7 10 30 35 3...

Page 19: ... Hamburgers 3 oz 85 g 5 lbs 2 3 kg 2 1 2 65mm 1 5 18 22 20 25 2 oz Protein 55 g Meatballs 1 oz 30 g size 6 lbs 2 7 kg 2 1 2 65mm 1 5 20 25 20 25 2 oz Protein 55 g Meatloaf 15 lbs 6 8 kg 2 1 2 65mm 1 5 40 50 50 60 2 oz Protein 55 g Pork Chops 4 oz Loin Bone 115 g 6 lbs 2 7 kg 2 1 2 65mm 1 5 25 30 24 2 oz Protein 55 g Sausage 1 1 2 oz 45 g 6 lbs 2 7 kg 2 1 2 65mm 1 5 18 21 18 20 2 oz 55 g Turkey On ...

Page 20: ...ctly to door gasket or surfaces which touch door gasket 5 Remove drain screen from inside compartment drain Using a plastic bottle brush and mild detergent clean inside the drain opening ensuring there is no food residue or blockage Clean the drain screen and re place in its original position 6 Leave door slightly open when steamer is not in use CAUTION Do not use cleaning agents that are corrosiv...

Page 21: ...e Deposits It is recommended that your steamer be delimed once a month or more often if necessary Should your steamer develop a heavy build up of lime scale deposits use the TOTAL CONCEPT TREATMENT KIT available from your authorized service agent Before beginning deliming procedures ensure that water is not overflowing into the cooking compartment Deliming Procedures Both generators must be delime...