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OPERATING INSTRUCTIONS

MAINTENANCE

GENERAL THEORY OF OPERATION:

The Market Forge Series (

F-20L, F-30L, F-40L, F-60L F-80L and F-100L

) and (

FT-20L, FT-30L, FT-40L, 

FT-60L  FT-80L  and  FT-100L

)  kettles  are  tri-leg  mounted,  stainless  steel  jacketed  kettles.  The  inner  liner  is 

jacketed by an outer shell which creates a space between the two walls and cooking is achieved by allowing 
steam flow within this space.

The  steam  flowing  in  the  space  between  the  shells  condenses  on  the  cooler  inner  shell  wall  and  releases 
heat through the wall  to the food in the kettle. The condensate drains to the kettle bottom and is released 
through a steam trap without any loss or variation on steam  pressure. The amount of steam allowed to flow 
the jacket controls that kettle heat.

OPERATING INSTRUCTIONS:

1. Ensure that steam supply to kettle is operating.

2. Ensure that draw-off valve is tightly closed.

3. Place perforated strainer in kettle if liquid is to be drained.

4. Fill kettle with product to desired level.

5. Turn steam control valve on (counterclockwise) to full open position.

6. When product has reached desired temperature, regulate heat as needed by turning valve clockwise.

7. When product is cooked, close steam control valve and remove product from kettle immediately to prevent 

overcooking.

8. Clean kettle immediately. If unable to thoroughly clean kettle immediately, fil kettle wit warm water and mild 

detergent. Allow kettle to soak until thorough cleaning can be completed.

CLEANING:

As  with  cleaning  fod  soil  from  any  clockware,  an  important  part  of  kettle  cleaning  is  to  prevent  foods  from 
drying  on.  For  ths  reason,  cleaning  should  be  completed  immediately  after  food  is  removed  from  kettle.  If 
unable  to  thoroughly  clean  kettle  immediately,  fil  kettle  wit  warm  water  and  mild  detergent. Allow  kettle  to 
soak until thorough cleaning can be completed.

1.  Wash  kettle  and  cover  with  mild  detergent  and  lukewarm  water,  using  a  nylon  brush.  If  food  is  stuck  to 
    surface use a little heat to loosen the food.

CAUTION:

NEVER scrape the inside of the kettle with metal tools, steel scouring pads or abrasive cleaners. Scratches 
will result in damage and inappropriate appearance to the kettle and make it harder to clean and maintain ina 
sanitary condition.

2. Drain kettle and remove disc in draw-off valve. Rinse and dry.

3. Disassemble and clean draw-off valve as follows:

a. Turn the handle counterclockwise.

c. Remove valve carefully.

e. Rinse and dry.

b. Loosen hex nut on end of handle by turning it 

counterclockwise.

d. Wash draw-off area thoroughly using nylon brush.

f. Reassemble by reversing these steps.

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Summary of Contents for F-100L

Page 1: ...8 ...

Page 2: ......

Page 3: ...am input plumbing is equipped with a manual control valve Unit is mounted on stainless steel tubular tri legs Each leg is fitted with a four hole adjustable flange foot for securing the kettle to the floor Unit is also equipped with a tangent draw off valve with heat resistant handle for the removal of kettle contents and a condensate return assembly that permits removal of excessive condensate A ...

Page 4: ...oot for securing to the floor A sealed stainless steel tilting mechanism will permit the kettle to tilt forward a full 90o for complete emptying The tilting mechanism will be self locking for positive stop action Steam control valve will be mounted on control box Unit will include as standard a Steam Control Kit CKT 1 OPERATION WILL BE BY Direct steam at 15 50 PSI 1 0 3 5 kg cm2 1 3 BHP required p...

Page 5: ... G H J K L 20 Gallon inches 21 18 37 22 75 16 875 12 16 5 41 17 5 16 375 59 5 76 liter mm 533 457 940 578 429 305 419 1041 445 416 1151 30 Gallon inches 24 20 37 25 75 14 875 12 75 16 5 42 5 20 5 14 375 62 5 114 liter mm 610 508 940 654 378 324 419 1080 521 365 1588 40 Gallon inches 26 22 5 37 27 75 12 375 13 25 17 45 22 5 11 875 63 5 152 liter mm 660 572 940 705 314 337 432 1143 572 302 1613 60 G...

Page 6: ...eam Connected Tilting Tri leg Steam Jacketed Kettle m FT 20L 20 Gallon 76 liter Capacity m FT 30L 30 Gallon 114 liter Capacity m FT 40L 40 Gallon 152 liter Capacity m FT 60L 60 Gallon 227 liter Capacity m FT 80L 80 Gallon 303 liter Capacity m FT 100L 100 Gallon 380 liter Capacity Kettle will be constructed of welded satin finish stainless steel type 304 A double wall kettle interior will form a st...

Page 7: ...inches 21 18 37 34 5 28 5 22 28 5 41 15 25 12 16 875 59 5 76 liter mm 533 457 940 885 724 559 724 1041 387 305 440 1512 30 Gallon inches 24 20 37 37 75 31 5 20 75 30 42 5 13 25 12 5 14 875 62 5 114 liter mm 610 508 940 960 800 527 762 1080 337 317 390 1588 40 Gallon inches 26 22 5 37 39 75 33 5 20 25 32 45 10 75 13 12 375 64 152 liter mm 660 572 940 1010 850 514 813 1143 273 330 314 1626 60 Gallon...

Page 8: ... to bolt heads but also around flange feet making contact with the floor surface This aplication fulfills NSF Requirements 6 Connect steam line to kettle Ensure that line is clean and checked for foreign matter and that a steam control valve strainer is fairly convenient to kettle 7 Connect kettle condensate return line to drain WARNING If incoming steam pressure is greater than kettle maximum ope...

Page 9: ... steam control valve and remove product from kettle immediately to prevent overcooking 8 Clean kettle immediately If unable to thoroughly clean kettle immediately fil kettle wit warm water and mild detergent Allow kettle to soak until thorough cleaning can be completed CLEANING As with cleaning fod soil from any clockware an important part of kettle cleaning is to prevent foods from drying on For ...

Page 10: ...L l 80 GALLON 1 PIECE F OR FT 80L l 100 GALLON 1 PIECE F OR FT 100L l 20 GALLON 2 PIECE F OR FT 20L l 30 GALLON 2 PIECE F OR FT 30L l 40 GALLON 2 PIECE F OR FT 40L l 60 GALLON 2 PIECE F OR FT 60L l 80 GALLON 2 PIECE F OR FT 80L l 100 GALLON 2 PIECE F OR FT 100L RETURN CONDENSATE STEAM TRAP ASSEMBLY ERWEL VALVE STEAM CONTROL DAHL BRUSH NYLON NOT SHOWN STRAINER PERFORATED l 1 5 l 2 l 3 FOOT FLANGE I...

Page 11: ... 711 F 100L 30 762 F 20L 37 940 F 30L 37 940 F 40L 37 940 F 60L 42 5 1030 F 80L 42 5 1030 F 100L 42 5 1030 F 20L 17 5 445 F 30L 20 5 521 F 40L 22 5 572 F 60L 25 75 654 F 80L 29 25 743 F 100L 31 75 806 F 20L 21 25 540 F 30L 21 25 540 F 40L 21 25 540 F 60L 23 25 590 F 80L 24 5 622 F 100L 25 5 648 F 20L 16 375 416 F 30L 14 375 365 F 40L 11 875 302 F 60L 11 875 302 F 80L 11 875 302 F 100L 11 875 302 F...

Page 12: ... 75 324 F 40L 13 25 337 F 60L 13 75 349 F 80L 14 5 368 F 100L 15 25 387 F 20L 22 75 578 F 30L 25 75 654 F 40L 27 75 705 F 60L 31 25 794 F 80L 45 75 863 F 100L 37 25 946 F 20L 9 75 248 F 30L 11 279 F 40L 11 75 298 F 60L 13 25 337 F 80L 14 75 375 F 100L 15 75 400 F 20L 5 75 146 F 30L 6 5 165 F 40L 6 875 175 F 60L 7 75 197 F 80L 8 5 216 F 100L 9 25 235 WALL 8 203 MAX 10 ...

Page 13: ...F 30L 37 940 F 40L 37 940 F 60L 42 5 1030 F 80L 42 5 1030 F 100L 44 5 1130 F 20L 28 5 724 F 30L 31 5 800 F 40L 33 5 850 F 60L 37 940 F 80L 40 5 1030 F 100L 42 25 1073 F 20L 59 5 1512 F 30L 62 5 1588 F 40L 64 1626 F 60L 71 5 1816 F 80L 76 1930 F 100L 83 2108 F 20L 34 5 885 F 30L 37 75 960 F 40L 39 75 1010 F 60L 43 25 1100 F 80L 45 75 1185 F 100L 48 5 1232 11 ...

Page 14: ...PARTS LIST TILTING KETTLE DIMENSIONS TOP VIEW fig 3 FT TOP F 20L 28 5 724 F 30L 30 762 F 40L 32 813 F 60L 35 75 910 F 80L 40 1016 F 100L 42 1066 12 ...

Page 15: ......

Page 16: ... inches 26 22 5 37 27 75 12 5 13 17 5 14 25 24 12 63 5 17 25 152 liter mm 660 571 940 704 318 330 445 362 610 305 1613 438 FT 60P 60 Gallon inches 30 25 5 40 5 31 25 12 5 13 5 19 5 14 24 75 12 71 17 25 227 liter mm 762 648 1029 794 318 343 495 356 629 305 1803 438 FT 80P 80 Gallon inches 33 28 42 5 34 75 12 5 15 25 21 14 25 12 77 19 25 303 liter mm 838 711 1080 883 318 362 533 356 635 305 1956 489...

Page 17: ...An Employee Owned Company ...

Page 18: ... 1092 337 508 1587 438 298 40 Gallon inches 26 22 5 37 38 75 17 25 22 75 15 5 45 10 75 18 5 63 5 17 25 13 25 152 liter mm 660 572 940 984 438 578 394 1143 273 470 1613 438 337 60 Gallon inches 29 5 26 42 5 42 5 19 24 5 17 5 48 10 25 19 25 71 5 17 25 16 227 liter mm 749 660 1030 1073 483 622 445 1219 260 489 1816 438 406 80 Gallon inches 33 28 42 5 45 75 20 625 26 19 52 9 75 20 5 76 19 25 16 75 303...

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