Market Forge Industries M-10, Owner'S Manual

Page 1: ... MT 25 M 10 MT 40 M 25 MT 60 M 40 M 60 M25X M40X COVERING INSTALLATION OPERATION MAINTENANCE SERVICE PARTS An Employee Owned Company 35 Garvey Street l Everett l MA l 02149 Tel 617 387 4100 l Fax 617 387 4456 l Outside MA 1 800 227 2659 Website www mfii com l E Mail CUSTSERV mfii com MT 60 Shown ...

Page 2: ... 2 Ordering Information 4 3 Index of ILLUSTRATED PARTS LIST APPENDIX 3 1 3 1 3 1 3 1 3 1 3 1 3 2 3 2 3 2 3 2 4 1 4 1 4 1 A 1 Paragraph Page Paragraph Page SECTION 2 operation 2 1 Mounting Pan Support SECTION 3 maintenance 3 1 Lid Counterbalance Adjustment 3 2 Ball Nut Assembly SECTION 4 illustrated parts list 4 1 5 Gallon Tilting Kettle 4 2 Trunnion Pedestal 4 3 Faucet 5 Gallon Tilting Kettle 4 4 ...

Page 3: ...ount Applicable model designation include MT 5 A single kettle mounted on an 18 457mm wide cabinet base equipped for direct connection to a remote steam source MT5 T5 Two kettles mounted side by side on a 36 914mm wide cabinet base equipped for direct connection to a remote steam source 1 1 2 10 25 40 60 Gallon Stationary Kettles These units include large capacity kettles mounted in fixed position...

Page 4: ...steam jacket Applicable model designations include M25X A 25 gallon 95 litre capacity stationary kettle mounted in a 36 914mm wide cabinet with overflow sink and jacket cooling system M40X A 40 gallon 152 litre capacity stationary kettle mounted in a 36 914mm wide cabinet with overflow sink and jacket cooling system 1 2 SERVICE Modular kettles are exceptionally reliable and durable cooking equipme...

Page 5: ...ttle forward using the Kettle Handle NOTE Swivel Spout must be rotated clear of kettle before tilting 7 Complete cleaning procedure see paragraph 2 4 1 2 3 OPERATING PROCEDURE 10 25 40 60 GALLON KETTLES All kettles must be supplied with steam from a generator which is remotely located Consult steam generator information or instruction plate and complete all start up instructions Proceed with kettl...

Page 6: ...Water Valve Chill Kettles others with Optional Jacket Cooling System Basin Waste Drain Chill Kettles Only Pan Support Tilting Kettles Only loaction On Lid Inside Kettle on Drain Inside Kettle on Drain Front Right Side Top Right Side Inside Cabinet Left Inside Cabinet Left Top Right Side Right Front Left Top Front Top Function Grasped to open close Kettle Lid Covers drain to strain liquids when dra...

Page 7: ...sh Shield in Sink with shield in front and tilt kettle to pour out wash water 3 Rinse kettle by returning it to the upright position flush with hot water from the Swivel Spout and empty 4 Wash Splash Shield and replace in Sink 2 4 2 Cleaning 10 25 40 60 Gallon Kettles 1 Wash the kettle with a long handled nylon bristle kettle brush Part No 10 5308 2 Empty wash water by opening Draw Off Valve over ...

Page 8: ...Figure 2 1 Mounting Pan Support 2 4 Form No S 2110 08 03 Printed in U S A SECTION 2 Operation ...

Page 9: ...n tilting kettles is the only required preventive maintenance other than daily cleaning Inspect the screw of the tilting mechanism annually for adequate lubrication Should screw appear dry apply a good grade of ball bearing grease directly on the threads so that the threads appear to be barely damp If mechanism fails to run smoothly see paragraph 3 3 5 3 3 REPAIR REPLACEMENT In the event that the ...

Page 10: ...nt must be replaced each time mount is disassembled to assure a leakproof seal 5 Reassemble in reverse order 3 3 4 Draw Off Valve Repair An exploded view of the draw off valve is shown in Figure 4 14 All parts are replaceable 3 3 4 1 Common Leak Repairs To repair a valve leak the source must first be determined Leaks from around the valve stem are corrected by replacing the rubber 0 ring 5 Drippin...

Page 11: ...fluid or solvent remove dirt from ball grooves Be sure to flush the ball nut assembly thoroughly 3 Cycle the ball nut along the screw shaft several times Wipe with a dry lintless cloth and lubricate immediately See lubrication 3 2 2 4 If assembly continues to operate erratically after cleaning disassemble and inspect the ball nut assembly 3 3 5 3 Ball Nut Disassembly The Saginaw Screw is a ball be...

Page 12: ...he guide must be replaced c Ball Nut Inspect the internal threads of the ball nut for signs of excessive wear pitting gouges corrosion or spalling in the ball groove area If these flaws are detected the entire Saginaw Screw assembly should be replaced 3 3 5 5 Ball Nut Reassembly and Bearing Replacement With the ball nut disassembled par 3 3 5 3 complete the following reassembly using either existi...

Page 13: ...tions as an anti coast device for the Saginaw Screw When the hand crank 1 is turned clockwise kettle raising a ratchet wheel turns freely inside the ratchet stop Any free wheeling counter clockwise screw motion is prevented by engagement of ratchet wheel teeth in the stop and the drag of friction between the shaft collar and the ratchet wheel face Additional torque applied by the hand crank as in ...

Page 14: ... contact Customer Service Department Market Forge 35 Garvey Street Everett Massachusetts02149 Telephone 617 b387 4100 Customer Service Department Canada Ltd Market Forge 1375 Aimco Blvd Unit 5 Mississauga Ontario Canada Telephone 416 621 9252 All orders should contain the Market Forge part number s the part description s and the model and serial numbers of the kettle for which the part s is ordere...

Page 15: ...3556 10 5753 90 0167 90 0168 description KNOB KETTLE ARM STEAM TRAP 1 2 ANGLE STEAM VALVE SEE FIG 4 12 FAUCET SEE FIG 4 3 SWIVEL SPOUT SEE FIG 4 3 SPLASH SHIELD SHALLOW SINK SPLASH SHIELD DEEP SINK 18 CABINET SEE FIG 4 17 36 CABINET SEE FIG 4 19 4 2 Form No S 2110 08 03 Printed in U S A SECTION 4 illustrated parts list ...

Page 16: ...5 part no 10 5337 10 6428 10 2503 10 2034 10 0220 description REPLACEMENT PACKING TRUNNION PEDESTAL GASKET REPLACEMENT KIT LOCKWASHER 3 8 HEX HEAD BOLT 3 8 X 3 4 LG FOOT REST RUBBER 4 3 Form No S 2110 08 03 Printed in U S A SECTION 4 illustrated parts list ...

Page 17: ...t figure 4 3 FAUCET 5 GALLON TILTING KETTLE fig 4 3 index no 1 2 3 4 5 6 7 8 part no 10 3108 10 3357 10 3741 10 3766 10 5753 10 3556 10 3684 10 1100 description MOUNTING BASE RISER ADAPTER 90O REDUCING BUSHING RISER 15 SWIVEL SPOUT FAUCET COMPRESSION FITTING MALE SWIVEL BODY ...

Page 18: ... 8725 91 1834 10 4928 10 3916 90 7496 10 5242 description CONDENSATE HOSE 3 8 I D CLAMP CONDENSATE HOSE STEAM TRAP W HOSE FITTING SEE FIG 4 15 SPLASH GUARD ASSEMBLY SWING DRAIN SEE FIG 4 13 1 1 2 DRAW OFF VALVE SEE FIG 4 14 CLAMP STEAM HOSE STEAM HOSE 3 4 I D 1 2 ANGLE STEAM VALVE SEE FIG 4 12 HINGE LID ASSEMBLY SEE FIG 4 11 FAUCET SPOUT ASSEMBLY SEE FIG 4 16 24 CABINET SEE FIG 4 18 36 CABINET SEE...

Page 19: ...8 10 5242 90 9050 91 1523 10 0060 10 2355 description CONDENSATE HOSE 3 8 I D CLAMP CONDENSATE HOSE STEAM TRAP W HOSE FITTING SEE FIG 4 15 SPLASH GUARD ASSEMBLY SWING DRAIN SEE FIG 4 13 1 1 2 DRAW OFF VALVE SEE FIG 4 14 1 2 ANGLE STEAM VALVE SEE FIG 4 12 FAUCET SPOUT ASSEMBLY SEE FIG 4 16 36 CABINET SEE FIG 4 19 LID ASSEMBLY 60 GALLON STATIONARY KETTLE HANDLE ARE 60 GALLON STATIONARY KETTLE KNOB P...

Page 20: ...ion HINGE LID ASSEMBLY SEE FIG 4 11 FAUCET SPOUT ASSEMBLY SEE FIG 4 16 SWING DRAIN SEE FIG 4 13 1 1 2 DRAW OFF VALVE SEE FIG 4 14 1 2 ANGLE STEAM VALVE SEE FIG 4 12 CLAMP CONDENSATE HOSE STEAM TRAP WITH HOSE FITTING SEE FIG 4 15 CONDENSATE HOSE 3 8 I D 36 LONG SPLASH GUARD ASSEMBLY STEAM HOSE 3 4 I D CLAMP STEAM HOSE 36 CABINET SEE FIG 4 19 PAN SUPPORT UPRIGHT LEFT PAN SUPPORT UPRIGHT RIGHT MACHIN...

Page 21: ...55 10 2511 10 2405 10 2042 90 8757 90 8732 90 8731 10 2508 10 1907 91 1490 description HAND CRANK SAGINAW SCREW ASSEMBLY COMPLETE SET SCREW ALLEN HEAD 5 16 18 X 5 16 ROLL PIN 3 8 X 2 LONG STOP COLLAR A FRAME SCREW LEVER BOLT 1 2 13 SPECIAL LEVER ARM ASSEMBLY CRANK SLEEVE REPLACEMENT KIT LOCK WASHER 5 16 WASHER 5 16 HEX HEAD CAP SCREW 5 16 18 X 1 SCREW HOUSING BRAKE MOUNTING BRACKET SHOULDER SCREW ...

Page 22: ... 90 8725 description SWING DRAIN SEE FIG 4 13 CLAMP CONDENSATE HOSE STEAM TRAP W HOSE FITTING SEE FIG 4 15 CONDENSATE HOSE 3 8 I D 1 1 2 DRAW OFF VALVE SEE FIG 4 14 48 CABINET SEE FIG 4 20 1 2 ANGLE STEAM VALVE SEE FIG 4 12 HINGE LID ASSEMBLY SEE FIG 4 11 CLAMP STEAM HOSE STEAM HOSE 3 4 I D FAUCET SPOUT ASSEMBLY SEE FIG 4 16 PAN SUPPORT UPRIGHT LEFT PAN SUPPORT UPRIGHT RIGHT MACHINE SCREW 1 4 X 7 ...

Page 23: ... 1992 10 2746 10 3591 10 3026 91 2155 10 2511 10 2405 10 2042 91 1490 description HAND CRANK SAGINAW SCREW ASSEMBLY COMPLETE LEVER ARM ASSEMBLY A FRAME SCREW LEVER ROLL PIN 3 8 X 2 LONG BOLT 1 2 13 SPECIAL SPRING SUPPORT ASSEMBLY EVTENTION SPRING STOP COLLAR SET SCREW ALLEN HEAD 5 16 18 X 5 16 CRANK SLEEVE REPLACEMENT KIT BRAKE MOUNTING ASSEMBLY SEE FIG 4 7 LOCK WASHER 5 16 WASHER 5 16 HEX HEAD CA...

Page 24: ...8 90 5201 10 3945 90 1305 10 5242 90 4914 90 4915 90 8725 description BASIN WASTE DRAIN NIPPLE 1 1 2 X 5 CONDENSATE HOSE 3 8 I D STEAM TRAP W HOSE FITTING SEE FIG 4 15 CLAMP CONDENSATE HOSE SWING DRAIN SEE FIG 4 13 1 1 2 DRAW OFF VALVE SEE FIG 4 14 CHILL LINE ASSEMBLY CAMP STEAM HOSE STEAM HOSE 3 4 I D 1 2 ANGLE STEAM VALVE SINK 25 GALLON CHILL KETTLE SINK 40 GALLON CHILL KETTLE SPLASH GUARD ASSEM...

Page 25: ... 90 0171 10 2355 description ADJUSTMENT PLATE HEAD CAP SCREW 1 4 20 X 3 4 HEX NUT 1 4 20 TORSION SPRING COVER TOP BRACKET HINDGE SUPPORT ASSY 25 40 GAL TOP BRACKET HINDGE SUPPORT ASSY 60 GAL NYLON WASHER TORSION SPRING RETAINING ROD ACORN NUT 1 4 20 KETTLE COVER ASSY 25 GAL STATIONARY KETTLE COVER ASSY 25 GAL TILTING KETTLE COVER ASSY 40 GAL STATIONARY TILTING KETTLE COVER ASSY 60 GAL TILTING TORS...

Page 26: ...gure 4 12 STEAM SUPPLY VALVE fig 4 12 index no 1 2 3 part no 10 0105 10 5247 10 5242 description STEAM VALVE HANDLE VALVE DISC 1 2 ANGLE STEAM CONTROL VALVE figure 4 13 SWING DRAIN fig 4 13 index no 1 2 part no 91 1835 91 1834 description STRAINER SWING DRAIN SWING DRAIN COMPLETE ...

Page 27: ... HEX NUT BONNET O RING RUBBER STEM 1 1 2 DRAW OFF VALVE COMPLETE figure 4 15 STEAM TRAP fig 4 15 index no 1A 1B 2 part no 10 5319 10 4755 10 4937 description 1 2 STEAM TRAPW HOSE FITTING 10 25 40 60 GAL KETTLES 1 2 STEAM TRAPW HOSE FITTING 5 GAL KETTLES THERMOSTAT STEAM TRAP 4 14 Form No S 2110 08 03 Printed in U S A SECTION 4 illustrated parts list ...

Page 28: ...Y fig 4 16 index no 1A 1B 2 3 4 5 6 7 8 9 part no 10 3766 10 3768 10 5921 10 0990 10 0991 10 0996 10 1324 10 5753 10 0989 10 1100 description RISER 25 40 60 GAL KETTLES RISER 10 GAL KETTLES FAUCET TAILPIECE 1 2 O D TUBE COUPLING NUT STOP VALVE 3 8 UNION COMPRESSION 1 2 O D SWIVEL SPOUT FIBER WSHER SWIVEL BODY ...

Page 29: ...57 10 1722 10 2515 10 2337 description HEX HEAD CAP SCREW 5 16 18 X 1 1 4 WASHER 5 16 FEATURE STRIP 18 SIDE PANEL STAINLESS STEEL LOCKWASHER 5 16 NUT 5 16 18 REAR PANEL STAINLESS STEEL FRAME ASSEMBLY 18 X 33 BRACKET MAGNETIC CATCH MAGNETIC CATCH DOOR ASSY RIGHT HAND STAINLESS STEEL NOT SHOWN DOOR ASSY LEFT HAND STAINLESS STEEL PANEL MOUNTING BRACKET SCREW 10 32 X 1 2 FLAT HEAD HINGE LEFT BOTTOM HI...

Page 30: ...5 10 2337 description REAR PANEL STAINLESS STEEL SIDE PANEL STAINLESS STEEL LEG ADJUSTABLE FRAME ASSY 24 x 33 DOOR ASSY LEFT HAND STAINLESS STEEL NOT SHOWN DOR ASSY RIGHT HAND STAINLESS STEEL PANEL MOUNTING BRACKET FEATURE STRIP 24 BRACKET MAGNETIC CATCH MAGNETIC CATCH SCREW 10 32 x 1 2 Flat Head CABINET HINGE RIGHT BOTOM CABINET HINGE LEFT BOTOM NOT SHOWN HEX NUT LOCKWASHER 10 32 LOCKWASHER 5 16 ...

Page 31: ...iption PANEL MOUNTING BRACKET WASHER 5 16 NUT 5 16 18 REAR PANEL STAINLESS STEEL LEG ADJUSTABLE SIDE PANEL STAINLESS STEEL HEX NUT LOCKWASHER 10 32 FRAME ASSEMBLY 36 X 33 DOOR HINGE RIGHT BOTTOM SCREW 10 32 X 1 2 FLAT HEAD DOOR ASSEMBLY LEFT HAND STAINLESS STEEL DOOR ASSEMBLY RIGHT HAND STAINLESS STEEL DOOR HANDLE MAGNETIC CATCH BRACKET MAGNETIC CATCH FEATURE STRIP 36 STATIONARY KETTLE FEATURE STR...

Page 32: ...10 2515 description FRAME ASSEMBLY 48 X 33 LEG ADJUSTABLE PANEL MOUNTING CLIP HEX HEAD CAP SCREW 5 16 18 X 1 1 4 WASHER 5 16 NUT 5 16 18 FEATURE STRIP 48 TILTING KETTLE DOOR ASSEMBLY RIGHT HAND STAINLESS STEEL DOOR ASSEMBLY LEFT HAND STAINLESS STEEL DOOR HINGE LEFT BOTTOM DOOR HINGE RIGHT BOTTOM SCREW 10 32 X 1 2 FLAT HEAD HEX NUT LOCKWASHER 10 32 SIDE PANEL STAINLESS STEEL BRACKET MAGNETIC CATCH ...

Page 33: ...1100 10 3767 10 5921 90 1714 10 1328 10 0520 10 1739 10 2518 10 2330 91 1917 10 0631 90 2661 10 6417 10 5561 90 2663 description SWIVEL SPOUT SWIVEL BODY RISER FAUCET DOOR ASSEMBLY STAINLESS STEEL TAIL PIECE BASKET STRAINER WASTE SCREW MACHINE TRUSS HEAD LOCKWASHER NUT BASE LINER ASSEMBLY LEG ADJUSTABLE SIDE PANEL STAINLESS STEEL FEATURE STRIP SEE FIG 4 20 MAGNETIC LATCH PANEL MOUNTING CLIP ...

Page 34: ...r easy filling Ouickly attached easily removed Fits most 25 and 40 gallon 95 and 150 litre kettles PERFORATED STRAINER Prevents larger food particles from entering draw off channel at the bottom of the kettle Fits most 25 and 40 gallon 95 and 150 litre kettles Standard with kettle SOlID DISC Prevents most solids or liquids from entering the draw off at the bottom of most 25 and 40 gallon 95 and 15...