1
Table of
Contents
INTRODUCTION ............................................................................................................................................. 2
To the Kitchen Manager: .......................................................................................................................... 2
INSTALLATION INSTRUCTIONS ...................................................................................................................... 3
GAS OPERATED BOILERS ........................................................................................................................... 3
INSTALLING LEGS: ..................................................................................................................................... 3
LEVELING: .................................................................................................................................................. 3
LOWER DEFLECTOR PLATE: ....................................................................................................................... 3
GAS SERVICE CONNECTIONS: * ................................................................................................................. 4
ELECTRIC SERVICE CONNECTION: * .......................................................................................................... 4
SERVICE CONNECTIONS: ........................................................................................................................... 5
LOWER DEFLECTOR ASSEMBLY ................................................................................................................. 6
CONTROL PANEL: ...................................................................................................................................... 7
OPERATING THE STEAM GENERATOR: ..................................................................................................... 7
OPERATING INSTRUCTIONS .......................................................................................................................... 7
CAUTION: BE SURE TO READ: ................................................................................................................... 8
LIGHTING INSTRUCTION, SPARK PILOT: .................................................................................................... 8
ADJUSTMENTS .............................................................................................................................................. 8
A. IF GAS PRESSURE IS LOW: ..................................................................................................................... 8
B. IF GAS PRESSURE IS TOO HIGH: ............................................................................................................ 8
SETTING THE BOILER CONTROL PRESSURE SWITCHES: ............................................................................ 9
PRESSURE CONTROL SWITCH ADJUSTMENT: ........................................................................................... 9
GENERAL TROUBLE SHOOTING ................................................................................................................... 10
TESTING PROCEDURE .................................................................................................................................. 12
WATER CONTROL BOARD TESTING PROCEDURE.................................................................................... 12
ILLUSTRATED PARTS LIST ............................................................................................................................ 13
BOILER BASE - 24” ................................................................................................................................... 13
PRESSURE SWITCH BOX, WITHOUT COVER ............................................................................................ 14
CONTROL BOX ASEMBLY, WITH & WITHOUT COVER ............................................................................. 15
PLUMBING, LEFT SIDE GAS BOILER – 24” ............................................................................................... 16
FRONT VIEW GAS BOILER, 200K – 24” .................................................................................................... 17
GAS TRAIN, 200K GAS BOILER ................................................................................................................. 18
GAS TRAIN, 200K GAS BOILER ................................................................................................................. 19
ELECTRICAL INFORMATION......................................................................................................................... 20
Wiring Diagram for New Generation Boilers – 100K, 200K, 300K BTU .................................................. 20
Schematic Diagram for New Generation Boilers – 100K, 200K, 300K BTU ............................................. 21
MAINTENANCE ............................................................................................................................................ 22
Cleaning the Boiler: ................................................................................................................................. 22
CLEANING INSTRUCTIONS: ..................................................................................................................... 22
APPLICATION INSTRUCTIONS ...................................................................................................................... 24
Application Instructions for Total Concept Descaler Cleaning of the Boiler .......................................... 24
