Market Forge Industries ST-10-TE, Installation And Operation Manual And Parts

Page 1: ...MADE IN CANADA S 6129 01 06 INSTALLATION AND OPERATION MANUAL AND PARTS ELECTRIC CONVECTION STEAMER MODELS ST 7 TE ST 10 TE ...

Page 2: ...ges that follow this symbol to avoid possible injury or death WARNING Improper installation operation adjustment alteration service or maintenance can cause property damage injury or death Read the installation operating and maintenance instructions thoroughly before installing operating or servicing this equipment This manual should be retained for future reference Intended for commercial use onl...

Page 3: ...MBER 10175R2 3 2006 01 19 TABLE OF CONTENTS DESCRIPTION PAGE Important Notes for Installation and Operation 2 1 0 Service Connections 4 2 0 Installation Instructions 5 3 0 Operation 10 4 0 Suggested Cooking Guidelines 13 5 0 Cleaning 17 6 0 Maintenance 19 7 0 Troubleshooting 20 8 0 Service 21 9 0 Parts 23 ...

Page 4: ...INSTALLATION AND OPERATION MANUAL AND PARTS ELECTRIC CONVECTION STEAMERS MODELS ST 7 TE ST 10 TE PART NUMBER 10175R2 4 2006 01 19 1 0 SERVICE CONNECTIONS ...

Page 5: ...lation Allow adequate access for operating and servicing the steamer 36 915 mm at the front of the steamer and 15 381 mm above the steamer LEVELLING AND ANCHORING Using a spirit level or pan of water in the bottom of the steamer adjust the levelling feet to level the steamer front to back and side to side Mark hole locations on the floor through the anchoring holes provided in the flanged adjustab...

Page 6: ...before entering the drain line Install line strainers not provided A manual shutoff valve for each supply line must be provided convenient to the steamer We recommend treated water feeding the boiler inlet supply and untreated water feeding the cooling system inlet Hook ups are labelled on the back of the steamer ADJUSTMENT FOR HIGH ALTITUDE LOCATIONS The steamer has been factory set so that when ...

Page 7: ...ure to comply with water quality statement on page 4 may void the warranty Water supplies vary from one location to another Other factors affecting steam generation are iron content chlorides and dissolved gasses A local water treatment specialist should be consulted before installing any steam generating equipment Untreated water contains scale producing minerals which can precipitate onto the su...

Page 8: ...the water level control is unable to maintain the proper water level in the boiler This situation may cause an electric heating element to fail if the element is not adequately covered by water Strainers and filters will not remove minerals from the water Refer to REMOVAL OF LIME SCALE DEPOSITS page 19 VENT HOOD Some local codes may require the steamer to be located under an exhaust hood Informati...

Page 9: ...t 5 minutes With door open observe that no steam is entering the compartment and the COOKING light is OFF 4 Close compartment door The COOKING light should now be lit and steam should be heard entering the compartment after about 45 seconds 5 minutes if boiler is empty 5 Check drain line to ensure that water from the cold water condenser is flowing through the drain line 6 Open compartment door an...

Page 10: ...he boiler will drain DELIME Closes the drain valve while CLR liquid is being poured into the generator during the delime procedure Ready Light Indicates the temperature has reached 205 F and that the steamer is ready to begin cooking Cooking Light Indicates that a cooking cycle is in progress Timer Set the cooking time 0 to 60 minutes or constant steam Steam cooking will begin when the door is clo...

Page 11: ... COOKING light will be lit When the buzzer sounds set the timer to the OFF position The steamer is now ready to cook COOK With compartment preheated and READY light ON place pans of food into the compartment and close the door Set timer to desired cooking time The cooking cycle may be interrupted at any time by opening the door To resume operation close the door Steam will flow into the compartmen...

Page 12: ...e steamer When cooking is complete or not in use the constant steam cooking feature should be shut off This prevents the boiler from running unnecessarily This will help conserve water and will reduce boiler maintenance SHUT DOWN Turn the selector switch to TIMED COOKING Turn main power switch to the OFF position DRAINING THE BOILER Drain the boiler after each day s use to flush out minerals and m...

Page 13: ...ans are used for frankfurters wieners and similar items when juices do not need to be preserved Solid pans are good for cooking puddings rice and hot breakfast cereals Vegetables and fruits are cooked in solid pans in their own juice Meats and poultry are cooked in solid pans to preserve their juice or return broth Canned foods can be heated in their opened cans cans placed in solid pans or the co...

Page 14: ...n cover with 4 cups water lb 25 2 lbs Pasta Place perforated pan inside solid pan cover with cold water Spaghetti regular vermicelli 12 15 Macaroni shells elbows 15 18 Lasagna noodles 15 18 Frozen Casseroles Lasagna 35 Full Pan Meat Loaf 3 5 lbs each 40 15 lbs Beef Ground Chuck 20 25 10 lbs Beans Baked Refried 9 10 lbs can Chicken Breasts Legs Thighs 20 15 lbs Turkey Frozen Breasts 2 90 6 7 lbs ea...

Page 15: ...en 10 per lb 5 4 lbs Lobster Tail frozen 6 10 lbs Lobster Live 10 12 5 4 per pan Scallops fresh 4 3 lbs Scrod Fillets fresh 3 5 4 lbs VEGETABLES Asparagus Spears Frozen 10 12 3 dozen Fresh 5 5 lbs Beans Green 2 cut frozen fresh 6 5 lbs Lima frozen 8 5 lbs Broccoli Spears frozen 8 4 lbs Spears fresh 6 5 lbs Florets frozen 6 5 lbs Carrots Baby whole frozen 8 7 lbs Crinkle cut frozen 7 8 4 lbs Sliced...

Page 16: ...utes WEIGHT PER PAN PART NUMBER 10175R2 16 2006 01 19 Frozen 6 4 lbs Fresh 7 8 5 lbs Corn Yellow whole kernel frozen 5 5 lbs Cobbettes frozen 8 27 ears Corn on Cob fresh 10 12 18 ears Peas Green 6 5 lbs Potatoes whole russet 55 40 lbs Zucchini slices 8 10 lbs Canned Vegetables 6 10 lbs can Frozen Mixed Vegetables 6 7 5 lbs ...

Page 17: ...gasket Rinse with warm clear water and wipe dry with a dry cloth Wipe surfaces which touch the door gasket with a cloth or sponge and warm soapy water Rinse with warm clear water and wipe with a dry cloth CAUTION Do not allow the door gasket to come in contact with food oils petroleum solvents or lubricants Wipe all solids away from the drain openings in the compartments to prevent clogging Remove...

Page 18: ...oft cloths For stubborn stains use products such as Cameo Talc or Zud First Impression Always rub parallel to polish lines or with the grain Hard water can leave deposits that promote rust on stainless steel Treated water from softeners or certain filters can eliminate these mineral deposits Other deposits from food or lubrication must be properly removed by cleaning Use mild detergent and non chl...

Page 19: ...deliming port at rear of unit Insert hose in delime fitting Pour 28 ounces of solution into generator slowly to avoid spillage Remove hose Screw plug into deliming fitting so it seals tightly 4 Allow steamer to remain in ready cycle for 1 hours then turn ON OFF switch off and allow generator to drain 5 Flush cycle Turn ON OFF switch to on When ready light comes on switch to off to flush generator ...

Page 20: ...osing Contact your authorized service agency to repair or replace solenoid valves Problem with operating probe caused by either 1 Short between probe terminal and body of steamer Contact your authorized service agency 2 Excessive scale build up on probe Contact your authorized service agency Have water quality analysed and corrected immediately to avoid damage to steamer 1 Problem with contactors ...

Page 21: ...s steam will be seen entering the cooking compartment 3 Turn thermostat dial counterclockwise to lower temperature until steam just ceases to enter cooking compartment and READY light goes on 4 Replace side panel 5 Follow TESTING PROCEDURES in this manual WATER FLOWS INTO DRAIN DURING SHUTDOWN When steamer is shut down and cold water is running continuously into the open drain either or both solen...

Page 22: ...ution with power OFF unscrew probes check visually and clean or chip off scalant Replace probe This problem is an indication of severe harmful water conditions which should be corrected immediately to avoid damage to the components and ultimate malfunction of the steamer See WATER CONDITIONING in this manual HEATER ELEMENTS DO NOT COME ON When the steamer is turned ON and heater elements do not ac...

Page 23: ...INSTALLATION AND OPERATION MANUAL AND PARTS ELECTRIC CONVECTION STEAMERS MODELS ST 7 TE ST 10 TE PART NUMBER 10175R2 23 2006 01 19 PARTS FIGURE 1 ...

Page 24: ...5060 8 Door Frame 2 2 8 5066 9 Door Handle Assembly 2 2 9 3320 Door Handle Decal 2 2 4090 1 Door Handle 2 2 4089 1 Door Handle Plate 2 2 1 57S7 Socket Set Screw 1 4 20 x 1 3 4 2 2 1 56S6 Socket Set Screw 1 4 20 x 3 4 1 1 4088 1 Spacer 2 2 2 W0S2 Lock Washer 1 4 2 2 1 59SO Hex Nut 1 4 20 2 2 3 8 5068 9 Latch Assembly 2 2 4 8 5078 Door Bushing 8 8 5 9 3366 Spacer 4 4 6 8 5065 9 Door Panel Top 1 8 50...

Page 25: ...4 16 11 37871 Actuator c w Retaining Rings 1 1 9 3213 Door Switch 2 2 12 8 5021 Striker 2 2 8 5022 Stainless Steel Washer 2 2 1 90SO Lock Washer 2 2 1 99SO Hex Nut 2 2 13 4 PL04 1 Pilot Light Green 250V 2 2 14 4 PL07 1 Pilot Light Red 250V 2 2 15 9148 1 Timer Dial 1 1 16 9124 1 Power Switch 2 2 17 9109 1 Rotary Shaft Seal 2 2 18 7641 1 Control Decal 1 7642 1 Control Decal 1 19 2958 1 Component Mou...

Page 26: ...rain Solenoid 240V 2 2 31 8 5208 Element Assembly 7 5 kW 208V Top 1 8 5220 Element Assembly 7 5 kW 220V Top 1 8 5240 Element Assembly 7 5 kW 240V Top 1 8 5287 Element Assembly 7 5 kW 480V Top 1 8 5347 Element Assembly 7 5 kW 600V Top 1 8 5050 Element Assembly 10 kW 208V Lower 1 8 5056 Element Assembly 10 kW 220V Lower 1 8 5051 Element Assembly 10 kW 240V Lower 1 8 5052 Element Assembly 10 kW 480V ...

Page 27: ...7 3738 3 Probe 5 Low Level Cut Off 2 2 38 3738 2 Probe 4 25 Low Level 2 2 39 4 LLP2 Probe 3 68 High Level 2 2 40 8 5023 Perforated Trough 1 1 41 2681 1 Pan Rack Upper 2 2681 2 Pan Rack Lower 2 2681 3 Pan Rack 4 4721 1 Rack Pin Assembly 8 8 42 3 694A Elbow 1 4C x 1 8 MPT 2 2 43 3 696A Elbow 3 8C x 1 8 MPT 2 2 44 3 686A Connector 3 8C x 1 8 MPT 2 2 45 3 684A Connector 1 4C x 1 8 MPT 4 4 46 2 686C Th...

Page 28: ...54 B2279 Top 1 1 55 6419 1 Side Panel 1 6420 1 Side Panel 1 56 6417 1 Left Hand Side and Back Panel 1 6418 1 Left Hand Side and Back Panel 1 9084 1 Nut Cage 1 4 20 2 2 57 1 65S8 Hex Bolt 5 16 18 x 1 4 4 58 1 59S0 Hex Nut 1 4 20 8 8 59 3 666A Connector 3 8C x 1 8 FPT 2 2 60 3 696C Elbow 3 8C x 3 8 MPT 2 2 61 5445 1 Pressure Switch 5 PSI 2 2 62 5494 1 Copper Tube 3 8 2 2 63 3 122D Brass Nipple 14 2 ...

Page 29: ...00V 4 4 69 4 T255 Transformer 480 240V 60 Hz 100 VA 2 2 4 T251 Transformer 380 415 240V 50 60 Hz 100 VA 2 2 4 T260 Transformer 600 240V 60 Hz 100 VA 2 2 70 4204 21 Wiring Harness 1 1 71 5 FS65 1 Bullet Adjustable Foot Front 2 2 4699 1 Flange Adjustable Bullet Foot Rear 2 2 72 9198 1 Transformer for timer 230 115V 2 2 73 6371 1 Cabinet Assembly Less Pan Guides 1 1 74 7230 1 Cabinet Door 1 1 75 5 MC...

Page 30: ...dall 23 24 25 26 27 28 29 Oct 2005 Item 15 9148 1 was 4 TD02 Item 67 removed Item 67 Optional Tony Val 23 25 27 29 Nov 21 2005 Fig 1 revised Item 39 Desc revised Items 68 to 78 renumbered John Derdall 12 13 05 ERN 1029 ECO 316 P26 28 3 S162 1 was 5162 2 and 3 1175 10175R2 Val 6 12 21 26 29 1 18 06 ERN 1029 add instructions for setting cooling valve Pgs 6 12 21 ERN 1008 change timer back to 115V wa...

Page 31: ...ment Production Archives Distribution Lorie Marcocchio Engineering Clerk Content Development Revision Maintenance Brian Walters Technical Service Manager Agency Requirements Val Chlistovsky Approvals Quality Engineer ISO Technical Illustration Tony Cordeiro CAD Draftsman Spare Parts Price List Domenic Caputi Sales Coordinator Document Review John Derdall Manager Production Engineering Quality Assu...

Page 32: ...RT NUMBER 10175R2 32 2006 01 19 Distribution CROWN FOOD SERVICE EQUIPMENT LTD Jeff Stritzel PLANT 2 Dave Sodi Joe Stritzl Brian Walters MARKET FORGE INDUSTRIES INC Everett MA USA Models ST 7 7E ST 10 TE Mark Manganiello Sales Administration Service Manager mark mfii com Donna Cesino dcesino mfii com ...