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Rutland Furlmatic 910-4 Windcharger                                                                                    Installation & Operation

 

Doc No: SM-138 Iss. A 29.01.13

 

18  

Marlec Eng Co Ltd

 

5. 

Mechanical inspection.  

It may be necessary to remove the Windcharger 

from its pole for the following tests. 

 
6. 

Check the brushes and slipring for wear or damage.

 To inspect the 

brushes, remove the cover from the main housing by removing the four 
fixing screws.   The brushes and slipring can be then be inspected by 
removing the four self-tapping screws holding the brush holder assembly in 
place.  Remove any black  

 
7. 

Check the brushes and slipring for wear or damage.

 To inspect the 

brushes, remove the cover from the main housing by removing the four 
fixing screws.   The brushes and slipring can be then be inspected by 
removing the four self-tapping screws holding the brush holder assembly in 
place.  Remove any black deposits from slipring with emery paper.  Heavy 
deposits and reduced power indicate a possible reverse connection to the 
battery (see Page 11). 

 
8. 

Check hub for free rotation with generator disconnected from battery.

   

If the hub does not rotate freely, check for a possible short circuit in the 
wiring.  If no wiring fault is found refer to your dealer or manufacturer. 
 

If the above checks have identified a need for spare parts or failed to identify 
the problem you should contact Marlec who can advise you of your nearest 
distributor in their world wide network.  In the first instance we recommend that 
you contact the company from whom the product was originally purchased. 
 

                   If in doubt, refer to your dealer or manufacturer.

 

Notes 

Rutland Furlmatic 910-4 Windcharger                                                                                    Installation & Operation

 

Doc No: SM-138 Iss. A 29.01.13

 

3  

Marlec Eng Co Ltd

 

INTRODUCTION 

 

 

Introduction 

  

 

Congratulations and thank you for purchasing your Rutland FM-910-4 

 

Windcharger. The utmost of care goes into the manufacture of all our products 

 

in our ISO9001 approved factory. To ensure you get the very best out of the 

 

Rutland FM-910-4 we recommend that you read this manual and familiarise 

 

yourself with its contents before installing and operating the Windcharger 

 

system. 

  

 

Summary of Features and Uses 

Automatic “furling” tail fin directs turbine out wind above 16m/s for gale 
protection. 

 

Low wind speed start up maximises power generation in low winds. 
High grade construction materials for durability in the harshest environments. 
Provides a D.C. power supply to charge 12 or 24 V battery banks. 
Designed for use on permanent land based applications where low power is 
needed for professional and domestic devices.  
Ideally mounted on the Rutland Land Tower and Rigging Kit – see product 
catalogue. 

 

 

General Guidelines & Warnings 

  

Mounting pole outside diameter MUST NOT exceed 48.5mm for at least the top 
0.5m.  Larger section poles must not be used as this will reduce the tower to 
blade clearance. In high wind conditions this could cause damage to the     
Windcharger by allowing the blade to come into contact with the mounting pole.  
A broken blade will cause turbine imbalance with consequent damage.  

 

When turning, the Windcharger is capable of generating voltages in excess of  

     

the nominal voltage.  The turbine must never be allowed to rotate unless it is  

 

electrically connected to a regulator or batteries.  Connecting an open circuit  

 

running turbine to the electrical system can cause serious damage to system 

 

components owing to excessive voltage. Caution must be exercised at all times 

  to avoid electric shock. 
 

Stopping the turbine – this may be necessary to undertake battery  
maintenance.  If possible stopping the turbine should be done in low wind  speed 
conditions.  The turbine can be slowed by rotating or orienting the tail  fin 
upwind, this will slow the turbine sufficiently for it to be safely secured to the pole 
with rope.  Avoid leaving the turbine tied up for any period of time, we 
recommend that the turbine either be covered to give protection from the  
weather or removed and stored in a dry location.  We recommend the use of  
Marlec charge regulator that includes a shutdown switch. 

 

Summary of Contents for Rutland FM910-4

Page 1: ...Solar power that works with your Rutland Windcharger Energy saving solar panels for your home Solar power to keep your batteries topped up on board Rutland Furlmatic 910 4 Windcharger Installation Operation Doc No SM 138 Iss A 29 01 13 Marlec Eng Co Ltd Rutland FM910 4 Windcharger 12V or 24V Owners Manual Installation and Operation Doc No SM 138 Iss A 29 01 13 ...

Page 2: ...re in the seller s opinion defective and are so found by Marlec upon inspection A valid proof of purchase will be required if making a warranty claim Defective parts must be returned by prepaid post to the manufacturer Marlec Engineering Company Limited Rutland House Trevithick Road Corby Northamptonshire NN17 5XY England or to an authorised Marlec agent This Warranty is void in the event of impro...

Page 3: ...very best out of the Rutland FM 910 4 we recommend that you read this manual and familiarise yourself with its contents before installing and operating the Windcharger system Summary of Features and Uses Automatic furling tail fin directs turbine out wind above 16m s for gale protection Low wind speed start up maximises power generation in low winds High grade construction materials for durability...

Page 4: ...Installation Operation Doc No SM 138 Iss A 29 01 13 17 Marlec Eng Co Ltd 1 Read the Electrical Connection and Up Running sections and be satisfied that your system complies 2 Is there sufficient wind The Rutland 910 4 needs approximately 5 knots wind speed to start charging The wind speed across the turbine blades may be greatly reduced in built up area compared with weather reports for example 3 ...

Page 5: ... for tightness Check all other nuts bolts and screws for tightness Check the yaw axis for free rotation Check the tail fin moves freely Check tower assembly for condition Check the tension of the guy wires if applicable The tension of guy wires should be checked frequently during the first year The unit can be wiped with a mild detergent and rinsed with water to remove dirt and debris Troubleshoot...

Page 6: ...sh with height and can be overcome simply by putting the machine sufficiently high above them as shown Wind speed decreases and turbulence increases where obstructions exist Rutland Furlmatic 910 4 Windcharger Installation Operation Doc No SM 138 Iss A 29 01 13 15 Marlec Eng Co Ltd Up and Running Before raising and securing the wind generator check that All final mechanical checks have been made T...

Page 7: ...age due to over temperature during extreme winds On reaching the thermal protection limit the device will reduce generator output current to allow the winding to cool whereupon normal performance will be resumed If the thermal protection is active the turbine may reduce to a slow rotational speed with a corresponding reduction in charge current this is normal Furling Tail System The tail assembly ...

Page 8: ...voted pole Base pivoted with Rutland Furlmatic 910 4 Windcharger Installation Operation Doc No SM 138 Iss A 29 01 13 13 Marlec Eng Co Ltd Electrical Connection and Fitting To The Tower Run the cable selected see Table 1 down the inside of the pole Select one of the 2 basic systems on page 14 and follow the manual provided with the charge regulator selected Connect the Windcharger flying lead to th...

Page 9: ...ld be in accordance with table 1 The use of a smaller cable than recommended will reduce the performance of the charging system Cable and connectors are available from your dealer or the manufacturer Rutland Furlmatic 910 4 Windcharger Installation Operation Doc No SM 138 Iss A 29 01 13 9 Marlec Eng Co Ltd Assembly and Installation Of The Windcharger Blade Assembly 1 Place the generator assembly o...

Page 10: ... No SM 138 Iss A 29 01 13 11 Marlec Eng Co Ltd Tower Preparation Fig 6 Having selected a suitable pole from the guidelines The post adaptor fitted to the FM910 4 is designed to fit inside a standard 41mm 1 internal diameter tube The adaptor is provided with a flat on one side to clear the weld seam on seamed pipe Mark and centre punch two positions diametrically opposite at 90 to the pipe seam if ...

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