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Rutland Furlmatic 910-4 Windcharger                                                                                    Installation & Operation

 

Doc No: SM-138 Iss. A 29.01.13

 

16  

Marlec Eng Co Ltd

 

Inspection and Maintenance 
 

The Rutland Furlmatic 910-4 requires no scheduled maintenance but an 
annual inspection should be carried out to monitor the general condition of the 
system. 
 
Before inspection, the turbine should either be lowered to the ground or tied to 
prevent the generator from turning.  To stop the generator from turning follow 
one of the procedures below:                                                                                      
 

  

Lower the windcharger on its tower to the ground, coming to rest on a 
structure that will prevent the windcharger from striking the ground.  Take care 
that all persons are clear of the area.  The turbine will eventually slow down. 
Tie a blade to the mounting pole to prevent it from rotating. 
 
If the tail boom is safely accessible, using the tail boom, rotate the generator 
out of the wind; the turbine will eventually slow down.  Tie a blade to the 
mounting pole to prevent it from rotating. 
 
Whilst the generator is stationary, the following routine checks should be 
performed:  
                                                                                          

  

Check the blade screws for tightness. 
Check all other nuts, bolts and screws for tightness. 
Check the yaw axis for free rotation. 
Check the tail fin moves freely. 
Check tower assembly for condition. 
Check the tension of the guy wires if applicable.  The tension of guy wires 
should be checked frequently during the first year. 
The unit can be wiped with a mild detergent and rinsed with water to 
remove dirt and debris. 

 

Troubleshooting 
 

In the unlikely event that your Rutland Furlmatic 910-4 should develop a 
defect, the turbine should first be tied to prevent the blades from turning to 
perform the static tests below. (Follow the procedure described in the 
Inspection and Maintenance section) It will be necessary to let it run for the 
tests to check for power production.  

Rutland Furlmatic 910-4 Windcharger                                                                                    Installation & Operation

 

Doc No: SM-138 Iss. A 29.01.13

 

5  

Marlec Eng Co Ltd

 

 

Tools That You Will Need: 

 
Suitable wire stripper 
Small terminal screwdriver 
Large flat blade screwdriver   
Crosshead screwdriver 
10mm Spanner 
 

Other Items You Will Need: 

 
Tower/Mounting 

pole  

 

Batteries  

 

 

 

Battery terminals  

 

Cable  

 

 

 

Connector blocks (as determined by your total system) 
 

Other Items You May Have Selected from Marlec 
 

HRSi or HRDi Charge  Regulator. 

 

Land Tower and Rigging Kit 

(Part Nos. CA-12/08 & CA-12/07).  

Voltmeter & Ammeter.

 

 

 

Summary of Contents for Rutland FM910-4

Page 1: ...Solar power that works with your Rutland Windcharger Energy saving solar panels for your home Solar power to keep your batteries topped up on board Rutland Furlmatic 910 4 Windcharger Installation Operation Doc No SM 138 Iss A 29 01 13 Marlec Eng Co Ltd Rutland FM910 4 Windcharger 12V or 24V Owners Manual Installation and Operation Doc No SM 138 Iss A 29 01 13 ...

Page 2: ...re in the seller s opinion defective and are so found by Marlec upon inspection A valid proof of purchase will be required if making a warranty claim Defective parts must be returned by prepaid post to the manufacturer Marlec Engineering Company Limited Rutland House Trevithick Road Corby Northamptonshire NN17 5XY England or to an authorised Marlec agent This Warranty is void in the event of impro...

Page 3: ...very best out of the Rutland FM 910 4 we recommend that you read this manual and familiarise yourself with its contents before installing and operating the Windcharger system Summary of Features and Uses Automatic furling tail fin directs turbine out wind above 16m s for gale protection Low wind speed start up maximises power generation in low winds High grade construction materials for durability...

Page 4: ...Installation Operation Doc No SM 138 Iss A 29 01 13 17 Marlec Eng Co Ltd 1 Read the Electrical Connection and Up Running sections and be satisfied that your system complies 2 Is there sufficient wind The Rutland 910 4 needs approximately 5 knots wind speed to start charging The wind speed across the turbine blades may be greatly reduced in built up area compared with weather reports for example 3 ...

Page 5: ... for tightness Check all other nuts bolts and screws for tightness Check the yaw axis for free rotation Check the tail fin moves freely Check tower assembly for condition Check the tension of the guy wires if applicable The tension of guy wires should be checked frequently during the first year The unit can be wiped with a mild detergent and rinsed with water to remove dirt and debris Troubleshoot...

Page 6: ...sh with height and can be overcome simply by putting the machine sufficiently high above them as shown Wind speed decreases and turbulence increases where obstructions exist Rutland Furlmatic 910 4 Windcharger Installation Operation Doc No SM 138 Iss A 29 01 13 15 Marlec Eng Co Ltd Up and Running Before raising and securing the wind generator check that All final mechanical checks have been made T...

Page 7: ...age due to over temperature during extreme winds On reaching the thermal protection limit the device will reduce generator output current to allow the winding to cool whereupon normal performance will be resumed If the thermal protection is active the turbine may reduce to a slow rotational speed with a corresponding reduction in charge current this is normal Furling Tail System The tail assembly ...

Page 8: ...voted pole Base pivoted with Rutland Furlmatic 910 4 Windcharger Installation Operation Doc No SM 138 Iss A 29 01 13 13 Marlec Eng Co Ltd Electrical Connection and Fitting To The Tower Run the cable selected see Table 1 down the inside of the pole Select one of the 2 basic systems on page 14 and follow the manual provided with the charge regulator selected Connect the Windcharger flying lead to th...

Page 9: ...ld be in accordance with table 1 The use of a smaller cable than recommended will reduce the performance of the charging system Cable and connectors are available from your dealer or the manufacturer Rutland Furlmatic 910 4 Windcharger Installation Operation Doc No SM 138 Iss A 29 01 13 9 Marlec Eng Co Ltd Assembly and Installation Of The Windcharger Blade Assembly 1 Place the generator assembly o...

Page 10: ... No SM 138 Iss A 29 01 13 11 Marlec Eng Co Ltd Tower Preparation Fig 6 Having selected a suitable pole from the guidelines The post adaptor fitted to the FM910 4 is designed to fit inside a standard 41mm 1 internal diameter tube The adaptor is provided with a flat on one side to clear the weld seam on seamed pipe Mark and centre punch two positions diametrically opposite at 90 to the pipe seam if ...

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