Marley F16-J, Installation Manual

Page 1: ...JUNE 2020 y SOLAR INSTALLATION GUIDE ...

Page 2: ...L SPECIFICATION Thickness 69mm Static roof loading distributed 12 9 kg m2 Characteristic wind resistance 5 32 kPa Ultimate wind design loads 5 40 kPa Positive design load IEC61215 kPa Fire rating EN 13501 5 BS 476 3 BROOF T1 T2 T3 T4 AA Power warranty 90 10 years 80 25 years Standards IEC61215 61730 TUV MCS012 Design resistance to ultimate loads includes a partial material safety factor Tested bat...

Page 3: ... n x m F16 TL 1 F16 TC m 2 F16 TR 1 F16 TY n 1 F16 J n 1 x m 1 12 13 11 TL TC TR TY J 1 Marley SolarTile PV16 2 Sill flashing 1 1 1 3 Lower side flashing 1 1 4 Upper side flashing 2 5 Top flashing 1 1 1 6 Joining strip 1 1 7 Lower gutter 1 1 8 Lower gutter cover 2 2 9 Upper gutter 1 10 Upper gutter cover 2 TL TC TR TY J 11 Tile support 1 1 1 12 Rafter bracket 4 4 4 13 Combi rafter bracket 2 2 14 B...

Page 4: ...rTile PV16 n x m F16 TL 1 F16 TC m 2 F16 TR 1 F16 TY n 1 F16 J n 1 x m 1 FIND OUT MORE y marley co uk 7 12 13 11 LL LC LR LY LJ 1 Marley SolarTile PV16 2 Sill flashing 1 1 1 3 Lower side flashing 1 1 4 Upper side flashing 2 5 Top flashing 1 1 1 6 Joining strip 1 1 7 Lower gutter 1 1 8 Lower gutter cover 2 2 9 Upper gutter 1 10 Upper gutter cover 2 LL LC LR LY LJ 11 Tile support 1 1 1 12 Rafter bra...

Page 5: ...panels in the batten space Important Flashings may have sharp edges wear gloves The installation must comply with local regulations on lightning protection Marley recommends that the panel installation is carried out by an installer with roofing competence Y 60 150 30 60 x INSTALLATION OVERVIEW A Interlocking tiles set lower gap X 130 150mm Reduce for thinner tiles if unsure contact us B Slate for...

Page 6: ...ck replace standard brackets with brackets from Sarking Bracket kits as shown aligning brackets to screw through into rafters below where they cross panels Fig A t 22mm Fig C t 0mm Fig B t 22mm 12 12 12 14 13 13 15 13 B22 SP 5 SB16 SP 5J SP 5J SB16 J SB16 Y SB16 J 5mm INSTALLATION SEQUENCE 1 TL TL OPEN THE YELLOW BOX Start with the bottom left panel Brackets rotate into the lower slot on the panel...

Page 7: ...hings push into the rubber gasket seal in the upper slot of the panel frame Take care to align the leading edge just above the yellow line on the gasket If lubrication is required use glass cleaning fluid Secure the edge of the side flashing using side fixing tabs 17 and nail 18 Fold over the tab on the sill flashing a to grip the side flashing Fold down the tab on the side flashing b TL TL a b ...

Page 8: ...he panel crosses with four 50mm screws 20 each Push the joining strip 6 into the gasket on the top face of the lower solar panel Align to the centre of the panel Slide the upper solar panel down the roof to simultaneously engage with the combi bracket and the joining strip Aligning the panels on the right corner then rotating the left corner downwards ensures a smooth connection TY A TY ...

Page 9: ...side flashing 4 and fix the outside edge with side fixing tabs 17 Fold the protruding end of the joining strip 6 down over the side flashing Important Do not fold the protruding end of the joining strip upwards RED BOX Fix combi batten brackets 15 to the right hand side of the bottom solar panel The bracket must be turned so that the side with the taller edge goes into the panel Fix each brackets ...

Page 10: ...UENCE 8 9 TC TC Slide the first panel of the next column sideways to engage with the combi batten brackets The bracket sets the gap to 30 mm Secure the new solar panel to each rafter it crosses with rafter brackets 12 and two 50mm screws 20 each Push the sill flashing 2 into the gasket on the solar panel 30mm ...

Page 11: ... two solar panels from the top Fold the tab at the bottom behind the sill flashing Loop the gutter fixing strip 16 into the slot on top of the gutter Fix the strip to a batten with a nail Align the bottom corner of the lower gutter covers 8 with the bottom edge of the solar panel and push the gutter covers into the gasket Fold down the retaining tabs TC TC ...

Page 12: ...ombi rafter brackets 13 to the top of the panel below and combi batten brackets 15 to the right hand side of the panel to the left Fit the upper gutter 9 between the solar panels and nail the gutter fixing strip to a batten Push the upper gutter cover 10 into the panel gasket Fold the end of the joining strip down into the gutter J J J ...

Page 13: ...flashing Push the top flashing 5 into the panel gasket The tile support 11 is needed for some tile types Feed the two straps under the foam and secure the straps to a batten above 1 2 TL TL INSTALLATION SEQUENCE 15 Push the joining strip 6 into the gasket in the top edge of the panel below and slide the solar panel in to engage with the joining strip and combi brackets on two sides Fit gutter cove...

Page 14: ...el into position Fix with rafter brackets 12 on the bottom edge and batten brackets 14 to the right hand side Push the sill flashing 2 into the gasket at the bottom of the solar panel Push the lower side flashing 3 into the gasket on the right hand side of the panel Fit the lower gutter 7 16 and lower gutter covers 8 See steps 10 and 11 Fit side fixing tabs 17 and fold over the tab on the sill fla...

Page 15: ...29 28 Marley SolarTile installation guide INSTALLATION SEQUENCE INSTALLATION SEQUENCE 19 20 BLUE BOX Repeat steps 12 to 15 with TC kit and J kit Repeat step 6 to fit batten brackets and upper side flashing TC TC J J J TY B TY B a b ...

Page 16: ...tumen strip is well bonded to the tiles In some circumstances for example a dusty tile surface the application of a low modulus external silicone sealant will be required to achieve good adhesion For some tile types it may be necessary to chamfer the high points under the sill flashing Lighter tiles will sit more neatly if the foam surround is trimmed For slates trim the foam to within 10mm of its...

Page 17: ...ng results from choice of pitch material or tile type marley co uk productselector SPECIFICATION TOOLS FOR ROOFING PRODUCTS Specrite Estimator and Tilefix are online tools designed to give the specifier and installer all the specification and installation help they need marley co uk specrite marley co uk estimator marley co uk tilefix CONFIGURATOR Simple way to generate solar specifications and es...

Page 18: ...JUNE 2020 Tell me more Call 01283 722588 Email info marley co uk Or visit www marley co uk solar Marley Lichfield Road Branston Burton upon Trent DE14 3HD ...