Marlon Xplore Pro II SxS Owner’S Manual Assembly & Installation Instructions Download | Manualshive

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DECK ASSEMBLY INSTRUCTIONS

Note do not tighten any nuts until all bolts are in place.

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Summary of Contents for Xplore Pro II SxS

Page 1: ...Marlon Xplore Pro II SxS Deck Owner s Manual Assembly Installation Instructions 2850lbs load max on deck 2500lbs load max on ramps Marlon Recreational Products www marlonproducts com 1 800 663 7367 ...

Page 2: ... the loading vehicle to prevent movement while loading unloading it is also recommended operators load unload with a winch never stand between UTV and deck while loading do not operate vehicle or UTV under the influence of drugs or alcohol Do not exceed the rated capacity of the ramps which is 2500 lbs evenly distributed when one end of the ramp is elevated 48 Do not exceed the rated capacity of t...

Page 3: ...it comes in contact with Go slow do not cut corners know your limitations DOWNHILL USE The Deck and load ads to the GVW of the truck Do not exceed vehicle GVW SIDE HILL USE CORNERING Travelling alongside slope is dangerous and should be avoided If you must travel along a side slope be aware that with the load on the deck the vehicles center of gravity is higher and therefore more unstable This app...

Page 4: ... DECK LOCATION 24 1 2 3 1 4 Hex Head Bolts SS Deck Ramps Braces 6 1 2 5 1 2 Hex Head Bolt SS Deck Ramps Braces 32 1 2 N A Nylock Nut Deck Ramps Braces 64 1 2 N A Flat Washers Deck Ramps Braces 2 1 4 N A Spring Pins Ramp Hold Downs Install Kit 4 3 4 x 2 1 2 Carriage Bolt 4 1 2 Washers 4 Threaded Backing Plates ...

Page 5: ...DECK ASSEMBLY INSTRUCTIONS Note do not tighten any nuts until all bolts are in place ...

Page 6: ...cated near the bottom of the leg assembles using 3 1 4 bolt washers and Nyloc nuts You will be left with the 2 crossmembers that you don t use Keep them as you may change truck bed lengths and they will fit the new truck if you switch from a short box to long box truck or vice versa 3 Bolt in the centers brace that supports the ramps with 3 1 4 bolt washers and Nyloc nuts ...

Page 7: ...tions to the leg assembles Using the 3 1 4 bolts for the 4 outer holes then using the 5 bolt for the 4 inner holes along with the washers and Nyloc nuts 5 Now you can install the 2 front tire cradles using 4 3 1 4 bolts per cradle ...

Page 8: ...6 Now install the 2 side bars using the 7 3 1 3 bolts per side 7 Now install the winch mount plate bar with 2 3 and 2 5 bolts ...

Page 9: ...ighten all nuts starting from the lowest to the highest All nuts are to be tightened and torqued to 45ft lbs 9 Slide Ramps in center narrow ramp on top of wider ramp and pin into place CONGRADULATIONS Finished Product ...

Page 10: ...ruck boxes are not square and will taper in the rear Usually align center of deck to center of cab rear window 4 Drill a pilot hole through the center of the deck leg mounting hole and the truck box be careful to not drill through any fuel lines 5 Providing that a pilot hole has clearance underneath the truck follow the pilot hole with a drill bit 6 Install a 1 2 zinc flat washer the smaller flat ...

Page 11: ... spring pins Congrats your New Side by Side Deck is ready to Load www marlonproducts com Marlon Recreational Products Proudly serving you from Chilliwack BC Office 1 800 663 7367 Stony Plain AB Office 1 855 962 5500 St Andrews MB Office 1 855 885 9150 Tacoma WA Office 1 866 930 9411 ...

Page 12: ...es and put the vehicle in park 10 If you have a winch on your vehicle or mounted on the deck hook it to the winch mount point and snug up the tension on the cable 11 Dismount the vehicle using the movable ladder 12 Move the movable ladder to the front tire location on the driver s side install with spring pin 13 Climb ladder with 1 tire tiedown strap in hand Lock the adjustable anchor end into the...

Page 13: ... tire tiedowns as well as winch hook from winch brace remember to install the spring pin when using the movable ladder this is imperative to the strength of the mounting positions 3 Enter vehicle close door apply seat belt press on the brake start vehicle Place in reverse and start to back off slowly Watch to make sure your tires are lined up when transitioning from the deck to the ramps This is e...

Page 14: ...on on the cable to keep the vehicle touching the front support braces on the tire cradle 9 You re there apply the brakes and put the vehicle in park 10 Dismount the vehicle using the movable ladder 11 Move the movable ladder to the front tire location on the driver s side install with spring pin 12 Climb ladder with 1 tire tiedown strap in hand Lock the adjustable anchor end into the supertrac tha...

Page 15: ...g a remote operated winch make sure vehicle is in neutral and reverse the winch slowly Watch to make sure your tires are lined up when transitioning from the deck to the ramps This is easier to achieve with another person helping spot you but not necessary 4 Continue down ramps until vehicle is completely on the ground Place vehicle in park 5 Place ramps back on the deck and pin in place with spri...

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