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7

•  Wipe down the exposed rollers until contaminates no longer appear on the cloth.  Rotate the rollers by 
hand and continue cleaning until all the roller surfaces are clean 

(See figure #24 for manual spinning of 

rollers)

•  If the surface of the rollers becomes glazed or shiny, it may be necessary to return them to a dull luster 
by using a lightly abrasive scouring pad such as 
3M Scotchbrite®.  

Do not use metal scouring 

pads such as steel wool, as damage to the rollers 
or bushings may result.   

•  Re-install the Upper Guide Assembly in the 
reverse order as described in the first step.   

4.2  Clearing Paper Jams 

Use the following steps to clear a paper jam: 
•  Remove top guide assembly 

(see figure #23)

•  Manually rotate rollers “turning” the jam out if 
possible 

(see figure #24)

•  In the case of a severe jam, it may be necessary to remove each folding table by disengaging it off of its 
mounting pin and pulling it out of folder 

(see figure #14)

.  

4.3  Feed Wheel 

As with the fold rollers, contamination of the feed wheel may cause problems.  When feeding becomes 
inconsistent, clean with 

Martin Yale Rubber Roller Cleaner and Rejuvenator

 and a soft cloth as described 

above. 

4.4  Bushings 

If the machine becomes sluggish, clean the fold rollers as outlined in 4.1 above and remove any 
contaminants from the ends of the shafts and bushings.  Lubricate all bushings and shafts with one drop of 
common household machine oil (i.e. sewing machine oil) on the shaft where it enters the bushing (2 per 
shaft).  

CAUTION:  Do not allow oil to come in contact with the folding rollers.  If oil is spilled on 

the folding rollers, remove immediately with 

Martin Yale Rubber Roller Cleaner and Rejuvenator.

 

 

5.0 Troubleshooting 
 

5.1  Machine will not run 

5.1.1  Circuit Breaker has tripped 

If the machine has jammed while folding, turn it off for about 10 minutes to allow thermal 
breaker to cool and reset.  

WARNING!  Motor will start automatically once it cools.  Always 

turn machine off to allow cooling so as to avoid automatic starts. 
5.1.2 Dead 

receptacle 

Try Folder in known good receptacle. 

5.1.3 Electrical 

Malfunction 

Have AutoFolder serviced by a qualified technician.  Call Martin Yale customer service at (260)-
563-0641 if further assistance is needed. 

 

5.2  Paper will not feed 

5.2.1  Paper guides are too tight 

Adjust the paper guides so that a sheet slides freely between them.  Review section 2.3. 

5.2.2  Paper stack is not properly fanned 

Review section 3.1 along with 

figure #20

 and 

figure#21

5.2.3  Feed roller is contaminated 

Clean the feed roller as outlined in section 4.3 of this manual. 

5.2.4  Static electricity buildup 

Fan or jog the paper to loosen the stack.  

Martin Yale Static Eliminator Spray

 may be used-

liberally spray over paper edges, feed tables, fold tables, and receiving tray.  

5.2.5  Retarder roller has developed a flat wear area 

Remove the feed table and lay upside down to gain access to the retarder bracket.  Loosen nut on 
retarding locking screw and turn retarder to expose a new surface.  

Note:  Always turn retarder 

Manually rotate 
rollers by spinning 
the center rubber 
roller, and one of 
the rollers next to it 
together.

 

Figure #24

Summary of Contents for 1501

Page 1: ... Protected Introduction Thank you for selecting the Martin Yale Model 1501 Autofolder We recommend that you familiarize yourself with the 1501 Autofolder by carefully reading these instructions Thorough understanding of the information contained within this instruction manual will help to eliminate most operator associated errors and ensure years of trouble free performance WARNING Never connect p...

Page 2: ...al back in the shipping box and store the box for any future shipment of the 1501 Inspect the 1501 and all accessories for shipping damage If any damage is found contact the carrier immediately Note Never handle the feed table by the paper guides 2 2 Feed table assembly The feed table can be installed in the 1501 by following three simple steps First Locate the Feed Table support pins and support ...

Page 3: ...er fold To adjust the paper guides loosen the four thumbscrews see figures 8 and 9 under the feed table and slide them outward Center a single sheet of paper under the feed wheel Slide the paper guides in so they are 1mm away from the sides of the paper and tighten the thumbscrews into place The paper should be between the guides with a small amount of clearance to feed freely If necessary adjust ...

Page 4: ...so that the double fold grommet is aligned with the mounting post see figure 14 Fold table may then be pushed onto its mounting post The paper stops on both fold tables must now be adjusted for the appropriate fold Match icon color on both sets of labels to choose one of three common paper sizes see figures 15 and 16 NOTE LTR 8 X 11 Yellow LGL 8 X 14 Pink A4 European Blue Loosen the paper stop adj...

Page 5: ...than the other adjust the paper stop with a slight tilt to compensate 2 5 Exit tray set up Place the first exit tray behind the folder with the long end up and the short lip pointed toward the folder see figure 18 The first exit tray should be centered and touching the folder Place the second exit tray directly behind and on top of the first The distance between the exit trays will vary with diffe...

Page 6: ...nd 2 5 of these instructions Drop the paper in the slot located in the Upper Guide Assembly Hold the paper so that it rests squarely on the rollers located underneath See figure 22 Initiate folding by depressing the I portion of ON OFF MOMENTARY switch and hold down until the folding cycle is complete The user may find that removing the feed table during long runs of multiple page set operation he...

Page 7: ... bushing 2 per shaft CAUTION Do not allow oil to come in contact with the folding rollers If oil is spilled on the folding rollers remove immediately with Martin Yale Rubber Roller Cleaner and Rejuvenator 5 0 Troubleshooting 5 1 Machine will not run 5 1 1 Circuit Breaker has tripped If the machine has jammed while folding turn it off for about 10 minutes to allow thermal breaker to cool and reset ...

Page 8: ...nate excessive side play between guides and paper edges per section 2 3 of these instructions 5 3 2 Paper guides not aligned properly Align paper guides per section 2 3 of these instructions Be sure paper stack is square and centered in the feed tray 5 3 3 Paper stops not aligned properly Align paper stops per section 2 4 of this manual To rule out crooked feeding test with single sheet of paper i...

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