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5.0  Troubleshooting

251 Wedcor Avenue

Wabash, Indiana 46992

Phone:  (260) 563-0641    Fax:  (260) 563-4575

Email:  info@martinyale.com    Website:  www.martinyale.com

R

M-S027101

Made in the U.S.A.                            

Rev. 3  9/14/05

5.1 Machine

will not run

5.2 Paper will

not feed

5.3 Crooked

Folds

5.4 Ink

smudges
on paper

5.5 Wrinkled

paper

Circuit Breaker has
tripped

Dead receptacle

Electrical Malfunction

Paper guides are to tight

Paper stack is not
square

Feed wheel is contami-
nated

Static electricity buildup

Retarder roller has
developed a flat wear
area

Paper has a curl in it

Excessive paper guide
side play

Paper guide skew
adjustment off

Ink not dry

Excessive toner on pho-
tocopied stock

Feed table paper guide
skew adjustment off

Feed table paper guides
too tight

Dirty Rollers

If the folder has jammed while folding, turn it off for about 10 minutes to allow the thermal
breaker to cool and reset.  

WARNING!  Motor will start automatically once it cools.

Always turn machine off to allow cooling so as to avoid automatic starts.

Try folder in known good receptacle.

Have the Model 1601 serviced by a qualified technician.  Call Martin Yale customer serv-
ice at (260)-563-0641 if further assistance is needed.

Adjust the paper guides so that the paper slides freely between them.  Review section 

2.3

.

Make sure the paper stack is square with respect to the folding rollers.  Paper must enter
the folder squarely to ensure a straight fold.

Clean the feed wheel as outlined in section 

4.3

. of this manual.

Fan or jog the paper to loosen the stack.  

Martin Yale Static Eliminator Spray

may be used.

Liberally spray over paper edges, feed tables, fold tables, and exit ramp.

Replace retarder

Paper will sometimes develop a curl that makes automatic feeding difficult.  This is espe-
cially common in paper just printed from a laser jet printer.  Stacking it and placing a large
heavy object such as a large book on it for a couple hours can straighten paper.  Another
option is to place the paper on the Model 1601 feed table with the curl down.

Readjust the paper guides to eliminate excessive side play between guides and paper
edges, per section 

2.3

of these instructions.

Readjust paper guide skew adjustment as outlined in section 

2.3

of these instructions.

Paper must enter the folding rollers straight, or a crooked fold will result.

Allow additional ink drying time before folding.  Some inks do not dry, they only set (dry to
the touch).  Because of the physical nature of friction feeding, you may notice a mark on
the leading edge of the paper.

Check copy machine

Align the paper guides with the skew adjustment so the paper feeds straight into the fold-
er.  Review section 

2.3

.

Set guides so that sheets slide freely down between the guides without excessive side
play.  Review section 

2.3

.

Dirty rollers can cause wrinkled paper.  Clean rollers as described in section 

4.1

.

Summary of Contents for 1601

Page 1: ...Maintenance Page 6 4 1 Fold Roller Removal and Cleaning Page 6 4 2 Clearing Paper Jams Page 7 4 3 Feed Wheel Cleaning Page 7 4 4 Bushings and Folding Rollers Page 7 5 0 Troubleshooting Guide Page 8 5 1 Machine will not run Page 8 5 2 Paper will not feed Page 8 5 3 Crooked folds Page 8 5 4 Ink smudges on paper Page 8 5 5 Wrinkled paper Page 8 Introduction Thank you for selecting the Martin Yale Mod...

Page 2: ...operating position Grasp the rear edge of the feed table and pull up Fig 3 The feed table legs will automatically swing down into position Lock the feed table into place by insuring the leg shoulder nut slips securely into the slot in the feed table leg Fig 4 To put the feed table back down for shipping purposes simply pull the feed table legs away from the fold er and let the feed table down Afte...

Page 3: ... the thumbscrews Leave a small gap 1 64 or 4mm along the edges of the sheet and guides as crowded paper will not feed cor rectly 4 If the guides are not parallel with the paper edges correct by turning the skew adjustment thumbscrew slightly Be aware that skew adjustment is best accomplished after setting the fold tables and running the folder refer to 3 1 2 4 Setting Fold Styles Before attempting...

Page 4: ... fold Please note that the ruler located on the left side of each fold table is in inches whereas the ruler located on the right side of each fold table is in mm 2 5 Exit ramp set up Align the tabs on the exit ramp with the corresponding slots on the conveyor and drop the exit ramp into place Fig 11 2 6 Stacking wheel set up The Model 1601 is equipped with a conveyor table and stacking wheels for ...

Page 5: ...o paper guide placement If the edges of the folded paper do not line up adjust the skew by turning the skew thumbscrew slightly Retest with a few sheets and adjust as necessary to square up the fold 3 2 Manual Feed Operation of Multiple Sets The Model 1601 is capable of folding single sheets or sets of sheets up to 4 pages of 24 bond manually one at a time To do so set up the machine as described ...

Page 6: ... 2nd table Fig 16 5 Pull the upper fold tables straight out a few inches to dis engage the bearing blocks The upper tables can then be lifted out of the way 6 Lower the feed table by pulling the feed table legs away from the folder and letting the feed table down Fig 17 7 Remove the top cover assembly via the four Phillips flat head screws Be careful not to damage the exposed paper pusher spring o...

Page 7: ...using the above technique the fold rollers will need to be removed as described in section 4 1 Once the fold rollers are removed clearing the jam is a simple matter of pulling the paper from the rollers 4 3 Feed Wheel Cleaning As with the fold rollers contamination of the feed wheel will result in poor performance When feeding becomes inconsistent clean only the outer surface of the feed wheel wit...

Page 8: ...h respect to the folding rollers Paper must enter the folder squarely to ensure a straight fold Clean the feed wheel as outlined in section 4 3 of this manual Fan or jog the paper to loosen the stack Martin Yale Static Eliminator Spray may be used Liberally spray over paper edges feed tables fold tables and exit ramp Replace retarder Paper will sometimes develop a curl that makes automatic feeding...

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