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Martin Engineering M4101-01/19

1

Martin

®

 HD QB1™ Cleaner

Introduction

Introduction

General

The Martin

®

 HD QB1™ Cleaner combines effective removal of carryback 

with a long-lasting, one-piece blade. To introduce product back into the 
product flow, the Martin

®

 HD QB1™ Cleaner is installed on the face of the 

head pulley. On a dual-cleaner system, a Secondary Cleaner is installed 
immediately following the Pre-Cleaner to remove stubborn material left on 
the conveyor belt. If a Pre-Cleaner cannot be used because of space 
limitations, Secondary Cleaners can be installed alone. Multiple Pre-Cleaners 
and/or Secondary Cleaners may be required to clean the belt. If the material-
handling process or product could be affected by contamination from the use 
of these belt cleaners, the user is responsible for taking the necessary steps to 
prevent contamination. Consult Martin Engineering or a representative for 
alternate belt cleaners or belt cleaner locations to use where contamination 
may be an issue.

Installations 
without chutework

These procedures were written for equipment that is being installed on 
enclosed pulley chutework. If the pulley is not enclosed, the equipment should 
be installed using the best available field resources and methods to ensure that 
the critical dimensions are followed for proper installation.

Belt cleaner 
inspection access

If the belt cleaner is installed on enclosed pulley chutework, at least one 
Martin

®

 Inspection Door should be installed. Martin

®

 Inspection Doors are 

available from Martin Engineering or a representative.

Belt cleaner blades

Martin

®

 HD QB1™ Cleaner Blades are available in five different materials 

(see Table I for specifications). Only standard (orange) Martin

®

 HD QB1™ 

Cleaner Blades are made of materials that meet Mine Safety and Health 
Administration (MSHA) requirements under “Interim Fire and Toxicity 
Criteria for Products Taken Into Underground Mines,” March 22, 1977 
(MSHA acceptance number MSHA-IC-95/1, MSHA-IC-95/7).

References

The following documents are referenced in this manual:

• American National Standards Institute (ANSI) z244.1-1982, 

American 

National Standard for Personnel Protection - Lockout/Tagout of Energy 
Sources - Minimum Safety Requirements

, American National Standards 

Institute, Inc., 1430 Broadway, New York, NY 10018.

• Federal Register, Volume 54, Number 169, Part IV, 29 CFR Part 1910, 

Control of Hazardous Energy Source (Lockout/Tagout); Final Rule

Department of Labor, Occupational Safety and Health Administration 
(OSHA), 32nd Floor, Room 3244, 230 South Dearborn Street, Chicago,
IL 60604.

Martin

®

 Inspection Door Operator’s Manual, 

P/N M3891

Martin

®

 Twist Tensioner Operator Manual

, P/N M3837

Martin

® 

Spring and Air Tensioners Operator Manual

, P/N M3263

Materials required

Installation of this equipment requires the use of standard hand tools, grinder, 
welder, and cutting torch.

Summary of Contents for HD QB1

Page 1: ...Martin HD QB1 Cleaner Operator s Manual M4101 Go to Martin HD QB1 Cleaner web page...

Page 2: ...an National Standards Institute ANSI z244 1 1982 American National Standard for Personnel Protection Lockout Tagout of Energy Sources Minimum Safety Requirements and Occupational Safety and Health Adm...

Page 3: ...ls required 1 Urethane shelf life 2 Safety 3 Before Installing Belt Cleaner 4 Installing Belt Cleaner and Tensioner 7 Locating belt cleaner mainframe 7 Removing blade 8 Installing torque tubes 8 Insta...

Page 4: ...alling Blade 8 5 Torque Tube Installation 8 6 Mainframe Locating Tabs 9 7 Centering Cleaner on Belt 9 8 Martin HD QB1 Cleaner Assembly P N C1QHASXXSXXXXRX 14 9 Martin Conveyor Products Warning Label P...

Page 5: ...tallation Belt cleaner inspection access If the belt cleaner is installed on enclosed pulley chutework at least one Martin Inspection Door should be installed Martin Inspection Doors are available fro...

Page 6: ...sentative Table II Urethane Shelf Life URETHANE SELECTION APPLICATION DESCRIPTION TYPICAL MATERIALS CONTINUOUS TEMPERATURE Orange Standard Martin Urethane Suitable for 80 or more of all belt cleaner a...

Page 7: ...y or death DANGER If this equipment will be installed in an enclosed area test the gas level or dust content before using a cutting torch or welding Using a torch or welding in an area with gas or dus...

Page 8: ...d result in serious injury or death 4 Turn off and lockout tagout blockout testout energy source according to ANSI standards see References DANGER If this equipment will be installed in an enclosed ar...

Page 9: ...eaner Figure 1 Belt Cleaner Mounting Locations 30 maximum Conveyor Center Line Conveyor Center Line 30 maximum 30 maximum Conveyor Center Line 30 maximum Conveyor Center Line 45 minimum BELT TRAVEL Po...

Page 10: ...ot in the direct flow of discharging material causing premature blade wear 2 The diameter of the pulley is big enough that the blade does not trap or hold material between the inside of the blade and...

Page 11: ...nloading from conveyor belt 6 Repeat steps 1 through 5 for far side chute wall 7 Drill or cut holes for tensioner mounting plates on chute walls as follows a If bolting tensioner mounting plates to ch...

Page 12: ...p B from blade cartridge D 3 Pull blade cartridge away from blade clamp C and remove from mainframe Figure 5 Torque Tube Installation Installing torque tubes 1 Insert torque tube F into mainframe E 2...

Page 13: ...om blade stops Installing blade 1 See Figure 4 Position blade on mainframe with blade curve facing conveyor belt Push far side end of blade into blade stop C until it locks 2 Push blade cartridge D on...

Page 14: ...elt is running Body or clothing can get caught and pull body into conveyor belt causing severe injury or death 4 Turn on conveyor belt for 1 hour then turn off DANGER Before installing servicing or ad...

Page 15: ...ering or a representative for replacements 5 Check blades for excessive wear Replace if necessary 6 Remove equipment from service if there is any indication it is not functioning properly Call Martin...

Page 16: ...Check blades and replace if necessary Blade wears only in the center Use a segmented style blade for crown pulleys Consider narrowing the blade width to clean the middle of the belt Noise or vibratio...

Page 17: ...wist Tensioners P N 38850 2 Dual Martin Twist Tensioners with L Bracket P N 38850 2L Dual Martin Spring Tensioners P N 38180 2 Operator s manuals Martin Spring and Air Tensioners Operator s Manual P N...

Page 18: ...able II 1 3 Blade Retainer with Set Screw C1QHRIT 2 4 Torque Tube Collar with Set Screw C1QACIT 2 5 Torque Tube Table III 2 6 NS Label Martin Products 38048 2 7 NS Label Conveyor Products Warning 2339...

Page 19: ...XRX 52 1321 90 2286 C1QAMRS58 C1QHBS52XX C1QATTS30 C1QHAS60S54XXRX 54 1372 90 2286 C1QAMRS58 C1QHBS54XX C1QATTS30 C1QHAS60S56XXRX 56 1422 90 2286 C1QAMRS58 C1QHBS56XX C1QATTS30 C1QHAS66S58XXRX 58 1473...

Page 20: ...es de energ a al Label P N 23395 conveyor system and loading system before performing any work on conveyor or conveyor accessories Failure to do so could result in severe injury or death sistema trans...

Page 21: ...oner Assembly P N 38850 Martin HD QB1 Cleaner Assembly P N C1QHASXXSXXXXRX 4 00 102 4 50 114 0 625 16 3 50 89 4 50 114 8 50 216 minimum 1 93 49 3 10 79 Chute Wall 7 18 182 9 27 235 6 00 152 Appendix M...

Page 22: ......

Page 23: ...ies or regions Other trademarks and service marks belonging to Martin Engineering Company in the United States and or other countries or regions may be designated with the TM and SM symbols Brands tra...

Page 24: ...ical Resource for Total Dust and Material Control is a 576 page hard cover volume that provides information of value to industries where the efficient handling of bulk materials is a key to productivi...

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