Martin M3829, Operator'S Manual

Page 1: ...Martin Sonic Horns Operator s Manual M3829 Go to Martin Sonic Horns web page...

Page 2: ...an National Standards Institute ANSI z244 1 1982 American National Standard for Personnel Protection Lockout Tagout of Energy Sources Minimum Safety Requirements and Occupational Safety and Health Adm...

Page 3: ...d accessories 1 References 1 Safety 1 Materials required 1 Before Installing Sonic Horn 2 Installing Sonic Horn 3 Installing sonic horn 3 Installing restraining cable 6 Connecting air supply to sonic...

Page 4: ...Closed Solenoid Valve 8 5 Martin 75Hz Sonic Horn Assembly P N SH075 XXXXXXX 14 6 Martin 230Hz Sonic Horn Assembly P N SH230 XXXXX 16 7 Martin 75Hz Mega Horn Assembly P N SH075M XXXXXX 17 List of Table...

Page 5: ...ferences The following documents are referenced in this manual American National Standards Institute ANSI z244 1 1982 American National Standard for Personnel Protection Lockout Tagout of Energy Sourc...

Page 6: ...they will be packaged separately Remove this equipment from its shipping container 4 Take inventory of the equipment received If anything is missing contact Martin Engineering or representative WARNI...

Page 7: ...d to the replacement of the purchased product or refund of the purchase price To secure the integrity of the installation specify supervision by qualified personnel from Martin Engineering Installing...

Page 8: ...a Cut a hole in vessel using flange ring C as a template b Tack weld flange ring C to vessel c Attach sonic horn to flange ring C using cap screws and washers B d Weld flange ring C to vessel Make a...

Page 9: ...flange ring F to vessel Make a continuous weld around perimeter of flange ring e Place sections A and B of sonic horn on the outside of the flange plate G and place section C on the inside of the fla...

Page 10: ...ing A onto vessel wall B with 1 4 in 6 mm field weld 2 Insert one end of wire rope C through D ring A on vessel making a 3 in 76 mm loop 3 Route wire rope C through brackets E and back to D ring on ve...

Page 11: ...red length of 1 pipe 5 Connect 3 way electrical solenoid valve to 1 to 3 4 reducer with 6 long 3 4 pipe nipple See Figure 4 for solenoid connections 6 Connect 3 4 lockout ball valve to solenoid valve...

Page 12: ...XXX B Braided Stainless Steel Hose 3 4 38795 5 C 3 Way Solenoid Valve normally closed 38794 XXX D Lockout Valve 1 32284 04 E Filter Regulator Unit 38736 F Air Supply Pipe 1 103005 or by others G Locko...

Page 13: ...ended pressure for most applications is 60 psi 4 14 bar but lower pressures can be used Make sure air supply is filtered and regulated 1 Turn on air supply and open ball valves 2 Sound sonic horn five...

Page 14: ...erioration If connections are leaking seal all fittings with pipe sealant and tighten Replace any deteriorating connections Make sure hoses do not flex more than 1 4 inch 6 mm 2 Make sure all pipes an...

Page 15: ...nd air line has pressure Ball valves open Check that ball valves are fully open Filter Regulator Factory set at zero Rotate clockwise to increase Check plumbing air flow direction indicated with an ar...

Page 16: ...on B Material Section B Style Section C Construction Section C Material Section C Flange Sound Generator SECTION A MATERIAL D Ductile Iron S Stainless Steel SECTION B CONSTRUCTION C Cast F Fabricated...

Page 17: ...XXXXXXX Martin Sonic Horn Air Line Kit P N 38793 XXX Martin Sonic Horn Manifold Plumbing Kit P N 38927 Martin Sonic Horn Controller P N 38901 S Description Part No Qty Sound Generator Body Assembly 38...

Page 18: ...Generator Assembly Table I 1 5 Washer Compression 5 16 SS 38698 13 6 Screw HHC 5 16 18NC X 1 1 4 SS 38697 3 7 Screw HHC 5 16 18NC X 1 1 2 SS SP04436 30 10 8 Nut Hex 5 16 18NC SS 37723 10 9 Safety Cab...

Page 19: ...XXXX 38771 P SH075 D0XXXXX 38772 P SH075 SXXXXXX 38771 SS SH075 S0XXXXX 38772 SS SH075 D9XXXXX 38777 P SH075 S9XXXXX 38777 SS Assembly Part No Item 3 Part No Assembly Part No Item 4 Part No SH075 XXXC...

Page 20: ...X 1 1 4 SS 38697 3 6 Screw HHC 5 16 18NC X 1 1 2 SS SP04436 30 6 7 Nut Hex 5 16 18NC SS 37723 6 8 Safety Cable Clip 38797 1 9 NS D ring 32265 1 10 NS Cable Clamp 32264 4 11 NS Wire Rope 1 4 100258 12...

Page 21: ...Assembly 38770 M 1 4 Washer Compression 5 16 SS 38698 10 5 Screw HHC 5 16 18NC X 1 1 4 SS 38697 4 6 Screw HHC 5 16 18NC X 1 1 2 SS SP04436 30 6 7 Nut Hex 5 16 18NC SS 37723 6 8 Safety Cable Clip 3879...

Page 22: ...Assembly P N SH075M XXXXXX Assembly Part No Item 1 Part No Assembly Part No Item 2 Part No SH075M D0XXXX 38772 P SH075M XXCD1X 38773 P SH075M S0XXXX 38772 SS SH075M XXCS1X 38773 SS SH075M D9XXXX 38777...

Page 23: ...Martin Engineering M3829 08 13 A 1 Martin Sonic Horns Appendix A Appendix A Martin Sonic Horns Specifications...

Page 24: ...A 2 Martin Sonic Horns Martin 75Hz Sonic Horn Dimensions P N SH075 XXXXXXX 30 13 765 30 13 765 92 07 2339 29 26 743 3 4 NPT Inlet 19 00 483 22 06 560 51 32 1304 38 63 981 8 50 216 19 00 483 SH075 XX9...

Page 25: ...Martin Engineering M3829 08 13 A 3 Martin Sonic Horns Martin 230Hz Sonic Horn Dimensions P N SH230 XXXXX Section B 10 69 272 27 50 699 Section A 14 26 362 3 4 NPT Inlet 12 50 317 Appendix A...

Page 26: ...4 Martin Sonic Horns Martin 75Hz Mega Horn Dimensions P N SH075M XXXXXX SH075M X9CX1D SH075M X0FX0D Section B 30 13 765 63 14 1604 30 13 765 16 33 415 Section C 38 63 981 8 50 216 34 45 875 22 06 560...

Page 27: ...80 PSI 38 l s 6 21 bar Sonic Horn can be any combination of listed materials Cast Ductile Iron is ASTM A 240 Stainless Steel is ASTM A 395 60 40 18 Martin 230Hz Sonic Horn Specifications Fundamental...

Page 28: ...t Ductile Iron Stainless Steel Stainless Steel Mild Steel Diaphragm Material Titanium Max Operating Temperature Cast Ductile Iron 1200 F 650 C Max Operating Temperature Stainless Steel 1600 F 870 C We...

Page 29: ...ies or regions Other trademarks and service marks belonging to Martin Engineering Company in the United States and or other countries or regions may be designated with the TM and SM symbols Brands tra...

Page 30: ...Martin Engineering USA One Martin Place Neponset IL 61345 9766 USA 800 544 2947 or 309 852 2384 Fax 800 814 1553 www martin eng com Form No M3829 08 13 Martin Engineering Company 2011 2013...