Martin QC 1 HD MT, Installation Manual

Page 1: ...MARTIN QC 1 HD MT primary cleaner MARTIN PD QC 1 HD MT primary cleaner with tungsten carbide inserts Installation manual M3814UK...

Page 2: ...Martin Engineering GmbH 2 M3814UK 03 16...

Page 3: ...4 Installation Preparation 11 4 1 Prior to Installation 11 4 1 1 Materials and tools required 11 4 1 2 Preparatory measures 11 5 Installation 13 5 1 Safety Instructions 13 5 2 Installation procedure...

Page 4: ...orage 32 8 3 Deinstallation 32 8 4 Disposal 32 9 Part numbers 33 9 1 Explanation of part numbers 33 9 2 Tensioners 35 9 3 Martin Inspection Doors 35 9 4 Installation manuals 36 9 5 Warning labels Warn...

Page 5: ...cument is only allowed with written permission from Martin Engi neering The technical standard at the time of delivery of the product and technical documentation is decisive as long as no other inform...

Page 6: ...l for the MARTIN Inspection Door document no M3127 Installation manual for the MARTIN TWIST tensioners Document no M3296 Installation manual for MARTIN spring and air tensioner Document no M3263 The f...

Page 7: ...tially dangerous situation that could lead to serious physical injuries or death if not avoided CAUTION This indicates a potentially dangerous situation that could lead to minor physical injuries and...

Page 8: ...describes the installation on a conveyor belt system with an encapsulated delivery system For the installation on open delivery systems different MARTIN installation consoles can be used If installat...

Page 9: ...llation manual must be read through in full prior to com mencing work on the product or the customer s conveyor belt The operator must ensure that all installation inspections and main tenance tasks a...

Page 10: ...understood this installation manual in full 2 3 3 Authorised personnel Personnel are considered to be authorised when they have complet ed the necessary training hold the technical experience knowledg...

Page 11: ...install a com bined system of pre and primary cleaners 3 2 Tensioners The MARTIN PD QC 1 HD MT primary cleaner and the Martin Engineering tensioners specifically developed for it give the best re sult...

Page 12: ...tensioner Part no 38554 MARTIN spring tensioning device Part no 38555 1 3 3 Type explanation Primary cleaner cartridges are available in different materials for the primary cleaner The required mater...

Page 13: ...ers the same as the number on the delivery note Does all the transport packaging appear to be undamaged Is there damage which may indicate that the contained products may be damaged NOTE Pay attention...

Page 14: ...amaged products should be saved for inspection 3 Depending on the scope of the order the delivery should con tain the following parts MARTIN QC 1 HD MT primary cleaner or MARTIN PD QC 1 HD MT primary...

Page 15: ...power sources to the conveyor belt system and its acces sories are switched off and secured against inadvertent switching on Use warning signs WARNING EXPLOSION HAZARD In enclosed areas there is an in...

Page 16: ...er and the tensioner is described in this manual and the installation manual of the tensioner There follows an overview of the installation steps It is possible to have different local conditions at t...

Page 17: ...ine the midpoint 1 Fig 1 of the driving drum The vertical line must run at right angles to the conveyor line 4 Determine or measure the radius measurement A of the driv ing drum including the thicknes...

Page 18: ...2 Diameter of the drum in mm QC 1 HD MT PD QC 1 HD MT Measurement X in mm 300 to 375 89 102 400 and more 89 89 incl Friction material and conveyor belt Tab 2 X values for positioning of the mainframe...

Page 19: ...manual of the spring tensioner used See chapter 2 1 4 NOTE This is the best possible installation position recommended by Martin Engineering for the MARTIN PD QC 1 HD MT primary cleaner to achieve opt...

Page 20: ...purpose Then pull the primary cleaner cartridge 4 Fig 3 from the hollow spring dowel sleeve 2 Fig 3 2 Remove the two spring bushings of the spring tensioners from the flange brackets Fig 3 Installing...

Page 21: ...o the flange bracket on the operator side 5 Slide one spring bushing each of the tensioner on both sides onto the mainframe Slide the spring bushing with the main frame into the flange brackets 6 Slid...

Page 22: ...de about 50 to 100 mm on both the left and the right sides The cleaner blade must be positioned in the centre be low the conveyor belt 5 2 5 Aligning the mainframe parallel to the conveyor belt Measur...

Page 23: ...zontally to the head pulley or check that the cleaner blade is positioned evenly against the conveyor belt Once all the measurements are correct and the primary cleaner is adjusted it can then be fixe...

Page 24: ...all 2 Slide the locking sleeve 1 Fig 8 until it pushes against the rubber bushing 3 Fig 8 3 Tighten the clamp screws 4 Fig 8 5 2 8 Tensioning the primary cleaner blade Observe the instructions on inst...

Page 25: ...se minor injuries and damage to property After installation first remove the tools from the place of installa tion and from the conveyor belt before switching on the power sup ply WARNING DANGER OF IN...

Page 26: ...chapter 5 4 Installation check list or chapter 7 Troubleshooting 5 4 Installation Check list If after operation with loading the conveyor belt cleaner does not work as expected then the Installation...

Page 27: ...el No 23395 WARNING Body parts and or clothing may get caught and pulled in by rotating parts or by the moving conveyor belt Before any installation or maintenance work is carried out ensure that all...

Page 28: ...and tighten it if necessary 5 Check if the cleaner blades are worn out damaged or parts are missing NOTE Maintenance inspections should take place at least once a week Depending on operational conditi...

Page 29: ...e conveyor belt To receive support contact Martin Engineering or a representative DO NOT operate the conveyor belt system until the reason for the problem is known and a solution is found CAUTION DANG...

Page 30: ...than 15 minutes on the running and unloaded conveyor belt There is the risk of the belt cleaner getting damaged and or the conveyor belt getting damaged by overheating Operate the conveyor belt clean...

Page 31: ...tion of the oper ator side 6 Insert and install the new primary cleaner cartridge in the hollow spring dowel sleeve at the far end 7 Place the scrapers against the drum head again 8 If the tensioner w...

Page 32: ...he conveyor belt Decrease the tension Please refer to the respective installation manual of the tensioner for the values of tension Scraper is installed in the material flow Install primary cleaner in...

Page 33: ...ecessary Noises or vibrations The scraper is fixed either too loosely or too tightly against the conveyor belt Adjust the tension if necessary The urethane of the cleaner blade may not be suitable for...

Page 34: ...ure where they are protected against direct sunlight The best storage conditions are at 0 C to 30 C and 60 relative humidity Martin Engineering guarantees that the stored products will remain fully fu...

Page 35: ...1 HD MT Pre Cleaner QC1H aabbccddef gg E a Belt width in inches b Blade type without blades MT Mild steel with TC insert MC Stainless steel with TC insert c Cleaning width in inches d Blade color see...

Page 36: ...ades MT Mild steel with TC insert MC Stainless steel with TC insert c Cleaning width in inches d Urethane options see blade part number e Mainframe options P painted RAL 2004 C special paint C5M RAL 2...

Page 37: ...MXXXXXXX MARTIN Twist tensioner Part No 38554 X E MARTIN Spring tensioner Part No 38555 X E 9 3 Martin Inspection Doors With standard rubber door up to 177 C 229 x 305 mm Part no CYAR 0912 305 x 356 m...

Page 38: ...ation manuals MARTIN TWIST Inline Reversing tensioners Publication number M3296 MARTIN spring and air tensioner Publication number M3263 Martin Inspection Door Publication number M3127 9 5 Warning lab...

Page 39: ...Martin Engineering GmbH 37 M3814UK 03 16 Part numbers 9 6 MARTIN QC 1 HD MT Pre Cleaner Fig 11 MARTIN QC 1 HD MT Pre Cleaner ML MT CW 48 30 222 76 1 2 4 3 6 5...

Page 40: ...50 C Anwendung bei Temperaturen bis zu 150 C Item Pos Qty Anz Description Beschreibung P N Teile Nr 1 1 Wire lock pin 1 4 x 2 1 2 Sicherungsbolzen s C s T 2 1 Spring pin 8 x 50 mm Hohlspannstift s C s...

Page 41: ...8 E QC1HC 48MX46XX E QC1H 54MX46XXXX XX E 1168 2134 1321 1066 33498 54 E QC1HC 54MX46XX E QC1H 54MX52XXXX XX E 1321 2134 1321 1219 33498 54 E QC1HC 54MX52XX E QC1H 60MX52XXXX XX E 1321 2286 1473 1219...

Page 42: ...XXXX XX E 46 1168 1981 2100 2700 1368 1968 QC1H 54MX46XXXX XX E 46 1168 2134 2200 2800 1321 1521 2121 QC1H 54MX52XXXX XX E 52 1321 2134 2200 2800 1321 1521 2121 QC1H 60MX52XXXX XX E 52 1321 2286 2400...

Page 43: ...Martin Engineering GmbH 41 M3814UK 03 16 Part numbers 9 7 MARTIN PD QC 1 HD MT Pre Cleaner Fig 12 MARTIN PD QC 1 HD MT Pre Cleaner 240 76 4 6 3 2 1 5 MT CW 76 1 ML...

Page 44: ...1 mm wire Seilklemme s C s T Part number Teilenummer Blade color Blattfarbe Range of application Anwendungsbereich PQC1H XXMXXXORXX Orange Used for 80 of all applications Geeignet f r 80 aller Anwendu...

Page 45: ...X40XX 38551 42 PQC1H 48MX40XXX 1981 1016 914 QC1HC 48MX40XX 38551 48 PQC1H 48MX46XXX 1981 1168 1066 QC1HC 48MX46XX 38551 48 PQC1H 54MX46XXX 2134 1168 1066 QC1HC 54MX46XX 38551 54 PQC1H 54MX52XXX 2134...

Page 46: ...l number not required complies with the following provisions EC Machinery Directive 2006 42 EC DIN EN 618 Equipment and Systems for the Handling of Bulk Materials In particular the following harmonise...

Page 47: ...f Germany Tel 49 6123 97820 Fax 49 6123 75533 info martin eng de www martin eng de Turkey Martin Engineering Makina Sanayi ve Ticaret Ltd Sti Yukari Dudullu Imes Sanayi Sitesi B Blok 205 Sokak No 6 34...