Martin XHD QC 1, Installation Manual

Page 1: ...MARTIN XHD QC 1 Primary cleaner Installation manual M3504UK...

Page 2: ...Martin Engineering GmbH M3504UK 10 15...

Page 3: ...xplanation 9 4 Installation Preparation 10 4 1 Prior to Installation 10 4 1 1 Materials and tools required 10 4 1 2 Preparatory measures 10 5 Installation 12 5 1 Safety instructions 12 5 2 Installatio...

Page 4: ...torage 29 8 3 Deinstallation 29 8 4 Disposal 29 9 Part numbers 30 9 1 Part numbers Explanation 30 9 2 Tensioners 31 9 3 Martin Inspection Doors 31 9 4 Installation manuals 31 9 5 Accessories 31 9 6 Wa...

Page 5: ...cumentation is decisive as long as no other information is given We reserve the right to make technical changes without any announcement Earlier documents will no longer be valid Martin En gineering G...

Page 6: ...pring Tensioner Document no PRO 0724 The following standards and directives were applied when compos ing this installation manual EU Machinery Directive 2006 42 EC ISO IEC Guide 37 Installation instru...

Page 7: ...potentially dangerous situation that could lead to serious physical injuries or death if not avoided CAUTION Indicates a potentially dangerous situation that could lead to minor bodily injury and or d...

Page 8: ...as the tension point Martin Engineering or a representative can help with the posi tioning or find customised solutions 2 2 2 Use in EX protection areas Under certain circumstances this product can al...

Page 9: ...operation the flawless execution of all steps should be checked and verified All notes on installation and commissioning of the product should be observed 2 3 2 Obligations of the operator The operato...

Page 10: ...tem of pre and primary cleaners XXX 3 2 Tensioners The MARTIN XHD QC 1 belt cleaner and the Martin Engineering tensioners specifically developed for it provide the best results and conform to the gene...

Page 11: ...explanation Cleaner blades for the XHD QC 1 primary cleaner are available in different materials The required material can be selected to match the respective material conditions The selection of dif...

Page 12: ...maged Is there damage which may indicate that the contained products may be damaged 2 If the delivery is incomplete or there is any transit damage make sure that this is documented and have the freigh...

Page 13: ...he scope of the order the delivery should con tain the following parts MARTIN XHD QC 1 primary cleaner any accessories as ordered Two warning labels for conveyor belt products Part no 23395G 4 Missing...

Page 14: ...t ing parts or by the moving conveyor belt Before any installation or maintenance work is carried out ensure that all power sources to the conveyor belt system and its acces sories are switched off an...

Page 15: ...this manual and the installation manual of the tensioner There follows an overview of the installation steps There may be different local conditions that require different working steps which are sho...

Page 16: ...determine the midpoint 1 Fig 1 of the driving drum The vertical line must run at right angles to the conveyor line NOTE The MARTIN XHD QC 1 primary cleaner is installed only in the front lower quarter...

Page 17: ...the head drum at a distance of 355 mm The intersection with the arc marked in step 5 is the midpoint of the mainframe 3 Fig 2 Diameter of the drum in mm Measurement X in mm 400 146 500 140 600 133 700...

Page 18: ...ip 1 Fig 3 and pull it out for this purpose Then pull out the cleaner blade 2 Fig 3 from the spring dowel sleeve 3 Fig 3 2 Remove the two spring tensioners from the mounting plates NOTE This is the be...

Page 19: ...scraper blade on the shaft into the coiled spring pin 7 Secure the scraper blade with the safety clip 5 2 4 Centre the primary cleaner axis below the conveyor belt Measure on both sides the distance A...

Page 20: ...ides must be equal 5 2 6 Levelling the primary cleaner Level the primary cleaner shaft to the head drum or check that the scraper blade is positioned evenly against the conveyor belt Once all the meas...

Page 21: ...wall 2 Slide the stop sleeve 1 Fig 8 until it lies against the rubber bushing 3 Fig 8 3 Tighten the clamp screws 4 Fig 8 5 2 8 Tensioning the primary cleaner blade Observe the instructions on install...

Page 22: ...injuries and damage to property After installation first remove the tools from the place of installa tion and from the conveyor belt before switching on the power sup ply WARNING DANGER OF INJURY Body...

Page 23: ...ormation in section 5 4 Installation Check list or section 7 Troubleshooting 5 4 Installation Check list If the test run of the secondary cleaner was not as expected then the Installation Check list t...

Page 24: ...el No 23395 WARNING Body parts and or clothing may get caught and pulled in by rotating parts or by the moving conveyor belt Before any installation or maintenance work is carried out ensure that all...

Page 25: ...r and tighten it if necessary 5 Check if the cleaner blades are worn out damaged or parts are missing NOTE Maintenance inspections should take place at least once a week Depending on operational condi...

Page 26: ...stem until the reason for the problem is known and a solution is found CAUTION DANGER OF DAMAGE Do not let the blades wear out beyond the wear line since it can cause serious damage to property Inspec...

Page 27: ...ner for more than 15 minutes on the running and unloaded conveyor belt There is the risk of the belt cleaner getting damaged and or the conveyor belt getting damaged by overheating Operate the conveyo...

Page 28: ...f the spring tensioner was dismantled reinstall it as described in the operating manual for the spring tensioner 10 Loosen the locking screws 1 Fig 10 on the spring tensioner and fix the locking sleev...

Page 29: ...l for the installed tensioner Inadequate cleaning efficiency or material accumulation The cleaner is fixed either too loosely or too tightly on the conveyor belt Increase or decrease the tension accor...

Page 30: ...it Check the position of the mainframe and correct if necessary Incorrect position of the mainframe Replace scraper blade Corrosion or chemical decomposition The urethane of the blade may not be suita...

Page 31: ...ure where they are protected against direct sunlight The best storage conditions are at 0 C to 30 C and 60 relative humidity Martin Engineering guarantees that the stored products will remain fully fu...

Page 32: ...Belt width in inches c Blade design 11 solid 01 slitted 10 segmented 00 segmented and slitted d Cleaning width in inches e Urethane options Orange BR brown resistant to chemicals GR green resistant t...

Page 33: ...ith steel door dust proof 229 x 305 mm Part no CYA 0912 305 x 356 mm Part no CYA 1214 305 x 457 mm Part no CYA 1218 457 x 610 mm Part no CYA 1824 610 x 610 mm Part no CYA 2424 9 4 Installation manuals...

Page 34: ...gineering GmbH 32 M3504UK 10 15 Part numbers 9 7 Martin XHD QC 1 Pre cleaner Fig 11 Martin XHD QC 1 Pre cleaner 341 116 ML Mainframe length Hauptachsenl nge Reinigungsbreite CW Cleaning width 76 1 4 6...

Page 35: ...dung bei Temperaturen bis zu 150 C 35899 XXXXXXNB XX E Navy blue Marineblau Used for sticky materials Anwendung bei klebrigen Produkten 35899 XXXXXXCR XX E Yellow w Ceramic Gelb mit Keramik Used for h...

Page 36: ...2438 2700 3000 35897 48XXXX 35898 48XX E 35899 54XX42XX XX E 1067 2591 2900 3100 33897 48XXXX 33898 54XX E 35899 54XX48XX XX E 1219 2591 2900 3100 33897 54XXXX 33898 54XX E 35899 60XX48XX XX E 1219 27...

Page 37: ...978 DXXXXXX E 32135 2R 38003 2 E 35978 DXXXXXX E 32135 2R 38003 2 E 35978 DXXXXXX E 32135 2R 38003 2 E 35978 DXXXXXX E 32135 2R P N Item Teile Nr Pos 7 Option T Option S Option A 38003 E 35978 SXXXXXX...

Page 38: ...M3504UK 10 15 Part numbers 9 8 Martin XHD QC 1 Pre cleaner dual blade Fig 12 Martin XHD QC 1 Pre cleaner dual blade CW Cleaning width Reinigungsbreite ML Mainframe length Hauptachsenl nge max 76 1 2 1...

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Page 41: ...not required complies with the following provisions EC Machinery Directive 2006 42 EC DIN EN 618 Equipment and Systems for the Handling of Bulk Materials In particular the following harmonised standa...

Page 42: ...4 65396 Walluf Germany Tel 49 6123 97820 Fax 49 6123 75533 info martin eng de www martin eng de Turkey Martin Engineering Turkey Yukar Dudullu mes Sanayi Sitesi B Blok 205 Sokak No 6 34775 mraniye Ist...