Maruson Matrix VX33 Series, User Manual

Page 1: ...n 16050 Kaplan Ave City of Industry CA 91744 U S A Tel 1 714 870 6888 Fax 1 714 870 4888 Toll Free 1 888 MARUSON E Mail Info MarusonUSA com Website www MarusonUSA com All trademarks are the property o...

Page 2: ...4 1 Introduction 38 4 2 Screen Description 40 4 3 Alarm List 64 4 4 History Record 66 5 Interface and Communication 67 5 1 X1 Battery Cabinet Temperature Detection Port 67 5 2 X2 Remote EPO Input Por...

Page 3: ...9 4Parallel Cable Connection 79 9 5Parallel System Turn On Procedure 79 Appendix Battery Cabinet Installation 80...

Page 4: ...and industrial application in the second environment installation restrictions or additional measures may be needed to prevent disturbances 1 3 Installation information WARNING Installation must be pe...

Page 5: ...t disconnect the batteries while the UPS is in Battery mode Disconnect the charging source prior to connecting or disconnecting terminals Batteries can result in a risk of electrical shock or burn fro...

Page 6: ...cabinet Please do not block the ventilation holes 4 Ensure that the installation area is spacious for maintenance and ventilation 5 Keep the temperature of installation area around 30 C and humidity w...

Page 7: ...orklift to move the product to installed area Refer to Figure 2 1 Please make sure the bearing capacity of forklift is sufficient 2 Please follow the order in Figure 2 2 to remove carton and foams Fig...

Page 8: ...es and loosen leveling feet by rotating them counterclockwise Then move the cabinet from the pallet Refer to Figure 2 3 4 To fix the cabinet in position simply rotate leveling feet clockwise Refer to...

Page 9: ...tion area One person holds a lateral side of the UPS with hands another holds the other lateral side of the UPS with hands and the other person pushes the UPS either from the front side or from the ba...

Page 10: ...pes of UPS cabinets One is the power cabinet only and the other is the power cabinet stacked on the battery cabinet With Battery Without Battery Photo Cabinet Height 30U 30U 15U 15U Switch Unit 1 1 1...

Page 11: ...and 3 Power Module slots All wiring terminal blocks are allocated in the back of cabinet The side panels are locked by screws The casters at the bottom of the UPS cabinet can be used to move over for...

Page 12: ...9 2 6 1 Mechanical Data Dimensions UPS cabinet Width Depth Height 30U 515 mm 1000 mm 1420 mm 15U 515 mm 1000 mm 763 mm...

Page 13: ...10 Figure 2 7 Dimensions...

Page 14: ...anel Rear View You will see the Switch unit Main Maintenance Bypass Output and battery breaker which is installed on the battery cabinet With Battery Cabinet Type Front View Rear View 1 LCD Panel 2 Co...

Page 15: ...rear of the cabinet you can see Main Maintenance Bypass Output breakers If the cabinet type is with the battery there is a battery breaker as well Refer to Figure 2 9 Figure 2 9 Rear View Output Maint...

Page 16: ...ds Includes R S T and Neutral terminals Bypass Input Block Connects bypass AC source Includes R S T and Neutral terminals Main Input Block Connects main AC source Includes R S T and Neutral terminals...

Page 17: ...er 4 Figure 2 11 Control Panel 2 8 2 LED Indicators LED Color Status Definition INPUT Green On Input source is normal Flashing Input source is abnormal Off No input source BYPASS Yellow On Load on Byp...

Page 18: ...previous value in the same row so you can change it For example when changing 4 digit password press Esc to allow cursor back to previous digit Up Left Key for menu page navigation or digit modificati...

Page 19: ...sign of Power Module makes it a highly cost effective solution to meet your power requirement The number of Power Modules installed in the UPS can be based on the initial needs Once the power requirem...

Page 20: ...g the Power Module Lock it when the Power Module is well installed Then the Power Module can start to work DIP Switches There are three DIP switches for Power Module address setting In the same cabine...

Page 21: ...1 SW2 are mounted in the Parallel board which is located at the back of UPS cabinet Refer to Figure 2 14 Figure 2 14arallel Board The SW1 and SW2 positions have been well installed before leaving fact...

Page 22: ...staller has to consider the max current and wiring gauge when considering future extension 2 10 2 DC input maximum current and power cable configuration Model 20KVA 40KVA 60KVA Current A 67 134 200 Po...

Page 23: ...Cables BAT N To External BATTERY Power Cables Figure 2 15PS Cabinet Wiring 2 11 2 AC source connection This UPS is for Single input application connect Input1 to the AC power source and use 3 short w...

Page 24: ...er the battery is completely installed be sure to set up nominal battery voltage battery capacity and maximum charging current in LCD setting Otherwise if battery setting is different from actual inst...

Page 25: ...ower Module Warning The power Modules installed in the same cabinet must be at the same rating 1 Adjust the DIP switch positions to set the different Module Address Refer to Table 2 1 2 Place the read...

Page 26: ...Modules can support the critical loads At least one Power Module MUST stay in the UPS cabinet in case the UPS system is operating in Maintenance Bypass Mode 1 Turn the ready switch to the position 2...

Page 27: ...g diagram 3 2 Operation Mode This modular UPS is a three phase four wire on line double conversion and reverse transfer UPS that permits operation in the following modes Standby Mode Line Mode Battery...

Page 28: ...tive when the battery is present The load is not powered under this mode Figure 3 2 Standby Mode Diagram 3 2 2 Line Mode In Line Mode the rectifier derives power from the utility power and supplies DC...

Page 29: ...3 2 4 Bypass Mode Upon connecting to utility input power the UPS is in Bypass mode before UPS is turned on if BYPASS enable setting is Enabled and charger function will be active when battery is prese...

Page 30: ...sfer time the rectifier and inverter are working when the UPS is in ECO mode Figure 3 6 ECO Mode Diagram 3 2 6 Shutdown Mode When the UPS is in the off state and the utility power source is absent the...

Page 31: ...dresses have been configured Refer to section 2 9 1 Power Module Make sure the ready switch on the Power Module has been moved to the Locked position Make sure all the breakers are switch OFF 3 3 1 AC...

Page 32: ...the UPS will enter into Bypass Mode if the setting of Bypass mode is enabled Step 5 Make sure there is no warning or fault event happening If there is please refer to Chapter 6 Troubleshooting to sol...

Page 33: ...conds to enter into Line Mode as shown below After turned on UPS will do self test and start Inveter up UPS will be transferred to Line mode when all power modules are ready Step 7 Switch ON the outpu...

Page 34: ...up the control power of all Power modules and STS as shown below Battery Start Button Step 3 After pressing the Battery Start button UPS will enter into Standby mode Refer to the diagram below for LCD...

Page 35: ...startup procedure is complete 3 3 3 Maintenance Bypass Operation Follow the instruction to transfer to Maintenance Bypass and UPS protection as below 3 3 3 1 Transfer to maintenance bypass Step 1 Remo...

Page 36: ...Transfer to UPS Protection Step 1 Make sure the maintenance is complete The Power Modules have been installed well Step 2 Switch ON the Main Breaker Q1 as shown below Step 3 Please enter LCD SETUP ME...

Page 37: ...low 3 3 4 Turn off Operation 3 3 4 1 Bypass Mode Standby Mode Turn Off Operation When the UPS neither is turned on nor turned off the UPS operates in the Standby Mode or Bypass Mode It depends on the...

Page 38: ...tion is shown when Power Modules have shut off their control power Bypass Mode Setting is Enabled UPS stays in Bypass mode and No AC input is indicated Step 2 Switch OFF the external power switch to d...

Page 39: ...ne Mode Press Power On Off button for 2 second to turn off the UPS Or use the Menu Control System Turn Off to turn off the UPS After turned off the UPS will tranfer to Standby Mode or Bypass Mode It d...

Page 40: ...the UPS operates in the Battery Mode Press Power On Off button for 2 second to turn off the UPS Or use the Menu Control System Turn Off to turn off the UPS After turned off the UPS will tranfer to Sta...

Page 41: ...4 1 Control panel 1 LCD display Graphic display and all measured parameters 2 LED indications Refer to Table 4 1 3 Control keys Refer to Table 4 2 Table 4 1 LED indications LED Color Status Definitio...

Page 42: ...n or digit modification Enter Confirmation of commands or cursor displacement Home Return to Main screen Power On Off Turn on UPS or Turn off UPS Table 4 3 Audible Alarm Audio Type Description Power o...

Page 43: ...Main Screen After initialization the main screen will display as Figure 4 3 Main screen is divided into five parts 1 UPS Mode Current Operation Mode 2 UPS Flow Chart Current flow chart and measurement...

Page 44: ...hoose different menus and Press ENTER to enter the sub screen as shown in Figure 4 4 and 4 5 Figure 4 4 Menu tree Figure 4 5 Menu screen 4 2 4 Control Screen Use UP and DOWN buttons to choose CONTROL...

Page 45: ...42 Figure 4 7 Control screen page 1 Figure 4 8 Control screen page 2...

Page 46: ...cel command as shown in Figure 4 9 Figure 4 9 Confirmation screen 4 2 5 Measurement Screen Use UP and DOWN buttons to choose MEASUREMENT option and press ENTER button to go into the submenu as shown i...

Page 47: ...L2 L3 Load Sout KVA Apparent power Units 0 1KVA Pout KW Active power Units 0 1KW Load Level The percentage of the UPS rating load Units 1 Battery Positive Voltage V Battery Positive Voltage Units 0 1V...

Page 48: ...u When the SETUP option is selected by pressing ENTER button it will pop up a screen requesting to enter password will pop up as shown in Figure 4 14 Figure 4 14 Enter password Screen It s required to...

Page 49: ...Y Y Y Y Y Y Y Change Password Y Y Y Y Y Y Y Y Y Y Baud Rate Y Y Y Y Y Y Y Y Y Y Audible Alarm Y Y Y Y Y Y Y Y Y Y Factory Reset Y Y EEPROM Reset Y Y EPO Function Y Y Save Setting Y Y Y Y System Output...

Page 50: ...Y Y means that this setting item can be set in this operation mode Parallel is reserved for future use 4 2 6 1 Setup General Screen Use UP and DOWN buttons to choose between different sub menus and pr...

Page 51: ...LCD languages English Default Traditional Chinese Simplified Chinese Deutsch TIME Adjust Time Set current date and time yyyy mm dd hour min sec MUST be set after UPS installation System Installed Dat...

Page 52: ...EPROM Reset Category list Setting Item Factory Reset EEPROM Reset General Model Name Language Y Y Adjust Time System Installed Date Y System Last Maintain Date Y Battery Installed Date Y Battery Last...

Page 53: ...p by Battery Voltage Y Y Stop by Battery Capacity Y Y Battery Age Alert Y Y Temperature Compensation Y Y Charging Voltage Y Y Pre Alarm Y 4 2 6 2 Setup System Screen Use UP and DOWN buttons to choose...

Page 54: ...ific mode the warning screen will appear as shown in Figure 4 22 Figure 4 22 Warning screen Setup System setting list is shown in Table 4 8 Table 4 8 Setup System setting list Setting Item Sub Item Ex...

Page 55: ...PS can be turned on without connecting to utility by pressing Battery Start Button Refer to cold start operation for the details Battery Mode Delay Time Set system shutdown delay time in battery mode...

Page 56: ...o be set to 20KVA If setting is not corresponding to power capacity of power module it will show error message MUST be reviewed after UPS installation Charger Test Set charger test Disable Default Ena...

Page 57: ...lt Battery Shutdown Voltage Set battery voltage point for system shutdown in battery mode 10 0 11V x battery Number 10V x Battery Number Default BATTERY TEST Periodic Battery Test Set periodic battery...

Page 58: ...Setting Item Sub Item Explanation Line Voltage Range Set line voltage range Upper limit 5 10 15 20 Default Lower limit 5 10 15 20 Default Line Frequency Range Set line frequency range Upper Lower lim...

Page 59: ...shutdown completely turn on the AC power to restart the UPS Table 4 11 Setup Parallel setting list Setting Item Sub Item Explanation UPS Parallel Set UPS parallel Disable Default Enable Independent Ba...

Page 60: ...Identification Screen When Identification submenu is selected the Model Name Serial No and Firmware Version will be displayed as shown in Figure 4 29 4 30 Use UP and DOWN buttons to switch between dif...

Page 61: ...stem Screen When System submenu is selected the system power nominal voltage nominal frequency etc information will be displayed as shown in Figure 4 31 4 32 4 33 Use UP and DOWN buttons to switch bet...

Page 62: ...N System screen page 3 4 2 7 3 INFORMATION Battery Screen When Battery submenu is selected the Battery nominal voltage capacity charging current etc information will be displayed as shown in Figure 4...

Page 63: ...Battery screen page 1 Figure 4 35 INFORMATION Battery screen page 2 4 2 8 Events Screen In EVENT menu you can check the current events history events and reset all events as shown in Figure 4 36 and 4...

Page 64: ...38 Alarm warning screen 4 2 8 1 Current Events When event occurs it will display Module ID and alarm code in Current Events screen It can save up to 50 events in current list Only 4 events can be list...

Page 65: ...he UPS system the important setting changed refer to Table 4 13 Important setting changed UPS operation mode changes refer to Table 4 14 UPS mode change and control action executes refer to Table 4 15...

Page 66: ...63 Figure 4 41 Reset All Events screen Figure 4 42 Reset All Events Confirmation screen...

Page 67: ...ircuited Fault Inverter R Negative Power R phase inverter Output Negative Power over range Fault Inverter S Negative Power S phase inverter Output Negative Power over range Fault Inverter T Negative P...

Page 68: ...Enter maintenance Warning Battery Age Alert Battery Life expiration Warning Parallel Rack Cable Loosen As stated Warning Parallel Rack Config Wrong Parallel Rack Configure error Warning Parallel Firm...

Page 69: ...t 31 Setup Nominal Battery Voltage 32 Setup Battery Capacity in Ah 33 Setup Maximum Charging Current 34 Setup Battery Low Voltage 35 Setup Battery Low Capacity 36 Setup Battery Shutdown Voltage 37 Set...

Page 70: ...net temperature detection function UPS can receive battery cabinet temperature through the external battery cabinet temperature detection board Communication between the UPS and Battery temperature de...

Page 71: ...ened Otherwise EPO Logic setting is Normal Opened N O EPO is triggered when pins 1 and 2 of X2 are closed Note 1 EPO action shuts down the rectifiers inverters and static transfer switch But it does n...

Page 72: ...t T Inverter Voltage Short T phase inverter Output is shorted Contact service personnel Fault RS Inverter Voltage Short R S inverter Output is shorted Contact service personnel Fault ST Inverter Volta...

Page 73: ...e Un Lock As stated Check if module is locked well Warning Turn On Abnormal As stated Check if the input voltage or frequency is out of range Warning Charge Fail As stated Contact service personnel Wa...

Page 74: ...r Check the Parallel Rack Setting is correct and contact service personnel Warning Parallel Firmware Error Power module parallel firmware error The firmware version does not support Rack Parallel feat...

Page 75: ...pass Operation Mode 1 Turn ready switch to position 2 The Power Module FAULT LED RED indicator is lit to indicate the Power Module output is off and disconnected from UPS system 3 Use a screwdriver to...

Page 76: ...2 Level 3 RS IEC EN 61000 4 3 Level 3 EFT IEC EN 61000 4 4 Level 3 Surge IEC EN 61000 4 5 Level 3 CS IEC EN 61000 4 6 Level 3 Power Frequency Magnetic field IEC EN 61000 4 8 Level 3 Low Frequency Sign...

Page 77: ...ate DC Circuit Table 8 5 Battery Intermediate DC circuit Model E 90HV L E 60 20KHV L E 90HV E 60 20KHV Rated power kVA Unit 90 60 90 60 Number of lead acid cells Nominal 216 6cells x 36 12V battery bl...

Page 78: ...Table 8 7 Bypass mains input Rated power kVA Unit 20 60 30 90 Rated AC voltage1 Vac 380 400 415 Three phase four wire sharing neutral with the rectifier input and providing neutral reference to the o...

Page 79: ...and firmware version of LCD must be 09 50 or higher Once the parallel system is combined different firmware versions of power modules and LCD modules but these versions are all higher than requirement...

Page 80: ...have to be adjusted simultaneously 2 Refer to Table 2 1 to set the module address Figure 9 2 Rack 1 SW2 set to the right side 9 2 2 Install Power Module of Rack2 1 The parallel board s of the Rack 2 t...

Page 81: ...t up the parallel function Enter the PARALLEL item in SETUP page Refer to User Manual 4 2 6 5 SETUP operation method 7 Enable the UPS Parallel function of UPS 1 Rack 1 Ignore the warning of Parallel R...

Page 82: ...ocedure 1 Please make sure the section 9 1 9 4 has been well followed 2 Please confirm the Input breaker and output breakers of each UPS Rack have already been turned ON 3 Turn On the battery Breaker...

Page 83: ...tteries into the plastic box Step 3 Connect all batteries with short black cables one by one in order Then Insert supplied battery cable through the hole Connect the RED wire of supplied battery cable...

Page 84: ...batteries and use holding bar to fix lid and try with screws Step 5 Take out the frame and put the assembled battery set into the rack one by one Once four battery sets are installed well put fixing f...

Page 85: ...82 Step 6 Connect external battery connectors on the outside of battery tray as shown in the chart Step 7 Fix case A with six M4 screws Fix case B with six M4 screws...

Page 86: ...83 2 Internal Battery Wiring DC 240V 3 External Battery Wiring NOTICE Be sure that UPS is properly grounded Grounding...

Page 87: ...84 4 Battery Replacement Step 1 Remove case A and case B by loosening screws Step 2 Disconnect external battery connector on the outside of battery tray as shown in the chart...

Page 88: ...85 Step 3 Take out the frame by removing screws Step 4 Pull out the battery try and replace inside batteries...