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User Manual

  

Flow Indicator Totaliser 1008S

 

REF NO: m18A/om/101 

           

 

Issue No: 17 

 

 
 

 

1.    INTRODUCTION  

 

Forew ord                                                                                                 

Thank  you  for  purchasing 

FLOW  INDICATOR  TOTALISER  1008S

.  This 

manual  describes  the  basic  functions  and  operation  methods  of  1008S. 
Pl

ease read through this user‟s manual carefully before using the product. 

 

Overview 

This  is  a  microcontroller  based  Indicator  -  Totaliser  unit,  with  very  high 
performance to price ratio. It is highly versatile, accurate and different from the 
conventional indicators. 
 

The  instrument  is  made  in  96  x  96  x  110  mm  size  with  DIN  standard 

panel cutout of 92 x 92 mm. 

Front  is  sealed  membrane  type  to  withstand  dusty  environment.  On 

back plate detachable terminals are provided for easy connection. 

The  programming,  calibration  and  operation  of  the  instrument  are  by 

four simple keys and with two independent displays groups: one for flow rate 
and one for batch total.  

Operation  of  the  instrument  is  menu  driven  with  user  understandable 

prompts.  For  protecting  programmed  data  password  protection  facility  is 
provided.  Integrated  total,  batch  total  and  roll  count  are  cleared  by  special 
password. 

The  product  is  made  to  accept  current  (4-20  mA,  0-20mA),  Voltage       

(1-5Volt, 0-5 Volt) input, pulse input & Digital input. It is available as a single 
input  version  only.  The  instrument  is  providing  with  the  five-point  calibration. 
The  unit  can  be  calibrated  in  installed  condition  itself  by  front  panel  keys  at 
predefined points. 

The  set  Parameters  and  integrated  total  are  stored  in  serial  NVRAM. 

No battery back up is required. 

 

Notice  

The contents of this manual are subject to change without notice as a result of 
continuing improvements to the instrument‟s performance and functions.  

           Every  effort  has  been  made  to  ensure  accuracy  in  the  preparation  of 
this manual. Should any errors or omissions come to your attention, however, 
please  inform  MASIBUS  Sales  office  or  sales      representative.  Under  no 
circumstances  may  the  contents  of  this  manual,  in  part  or  in  whole,  be 
transcribed or copied without our permission. 
 

Trademarks 

Our  product  names  or  brand  names  mentioned  in  this  manual  are  the 
trademarks  or  registered  trademarks  of  Masibus  Automation  and 
Instrumentation (P) Ltd. (herein after referred to as 

MASIBUS

). 

Summary of Contents for 1008S

Page 1: ...DICATOR TOTALISER 1008S Masibus Automation Instrumentation Pvt Ltd B 30 GIDC Electronics Estate Sector 25 Gandhinagar 382044 Gujarat India 91 79 23287275 79 91 79 23287281 82 Email support masibus com...

Page 2: ...3 13 Other Specification 9 4 FRONT AND REAR PANEL DESCRIPTION 10 4 1 Front Panel Description 10 4 2 Rear Panel Diagram 10 4 2 1 Rear Panel Diagram Of 1008S Standard 10 4 2 2 Rear Panel Diagram Of 100...

Page 3: ...29 9 CALIBRATION PROCEDURE 31 9 1 Input Calibration 31 9 2 Output Calibration 31 9 2 1 Out zero and Out span 31 10 COMMUNICATION GUIDELINES 32 10 1 Introduction 32 10 2 Function Code for Modbus 32 10...

Page 4: ...otection facility is provided Integrated total batch total and roll count are cleared by special password The product is made to accept current 4 20 mA 0 20mA Voltage 1 5Volt 0 5 Volt input pulse inpu...

Page 5: ...aged contact your sales representative Product Ordering Code The FLOW INDICATOR TOTALISER 1008S unit has a nameplate affixed to the one side of the enclosure Check the model and suffix codes inscribed...

Page 6: ...the minimum value possible o All wiring must confirm to appropriate standards of good practice and local codes and regulations Wiring must be suitable for voltage current and temperature rating of the...

Page 7: ...uld affect the performance of the instrument For this type of load it is highly recommended that a snubber is connected across the normally open contact of the relay switching though load The snubber...

Page 8: ...DC NOISE REJECTION RATIO Common Mode 100db Normal mode 40db RESPONSE TIME Input to relay o p 1 second Input to Analog o p 1 second or less 63 10 90 Time required for o p to reach 63 of the maximum ex...

Page 9: ...LED s 3 7 Electrical Specification POWER SUPPLY 85 to 265 VAC 50Hz 24VDC optional POWER CONSUMPTION 10Va WITHSTANDING VOLTAGE Between primary terminal and secodary terminal 1500VAC For 1 min Between...

Page 10: ...R PROCESS VALUE ALARMS Flow PV Alarms Min Zero of individual I P type Max Span of individual I P type 3 11 Display Specification PV DISPLAY 5 digit red 7 segment display for flow rate INTEGRATED TOTAL...

Page 11: ...r Manual 10 Flow Indicator Totaliser 1008S REF NO m18A om 101 Issue No 17 4 FRONT AND REAR PANEL DESCRIPTION 4 1 Front Panel Description 4 2 Rear Panel Diagram 4 2 1 Rear Panel Diagram Of 1008S Standa...

Page 12: ...User Manual 11 Flow Indicator Totaliser 1008S REF NO m18A om 101 Issue No 17 4 2 2 Rear Panel Diagram Of 1008S With Mass Flow...

Page 13: ...steps should be followed for proper installation of the instrument Mount the instrument in the panel cutout of 92mm x 92mm Fix the instrument with the panel using two side brackets All the electrical...

Page 14: ...9 Pulse I P I P PULSE 8 DIN Ve 18 NO 3 30 Pulse I P 9 POUT Ve Pulse o p 19 NC 3 31 24V DC 50mA 10 POUT Ve 20 COM 4 EP 21 NO 4 Relay 22 NC 4 6 2 Terminal Connection Detail Of 1008S With Mass Flow 1 Lin...

Page 15: ...User Manual 14 Flow Indicator Totaliser 1008S REF NO m18A om 101 Issue No 17 7 WIRING DIAGRAM 7 1 Wiring Diagram Of 1008S Standard...

Page 16: ...User Manual 15 Flow Indicator Totaliser 1008S REF NO m18A om 101 Issue No 17 7 2 Wiring Diagram Of 1008S With Mass Flow...

Page 17: ...n main menu is enabled and shows submenu s value 2 It will select the digit to modify when value is edited 3 It will start batch if pressed when IT BT are being displayed STOP OR INCREMENT 1 It will i...

Page 18: ...ized to 0 Integration total This is an eight digit totalized value displayed as integrated total As per the selected time base Zero and Full scale settings this total is updated continuously proportio...

Page 19: ...odify various parameters To enter the EDIT mode correct password is to be entered Password Protection When INDEX key is pressed following prompt will be displayed at lower panel 7 segment display bAt...

Page 20: ...If user tries to set value of High alarm greater than Full scale value error message will be displayed If High Alarm full scale value error message appears Set point and pre warn Error message will be...

Page 21: ...5 00000 30000 10 No Of Batches 2 00 99 11 Batch Count Counter Will Count How Much Batches Has Been Taken 2 00 99 12 Relay Mode Two Type Of Mode Normal Failsafe 13 Cut Off 3 000 100 14 DP Decimal Point...

Page 22: ...ilter If Yes Than In Programming Mode It Will Show Filter No Yes No 7 Time Base For Calculation Display Of Flow Rate Sec Min Hour Day 8 Chnl1 ZR Zero Value 5 00000 99999 9 Chnl1 FS Full Scale Value 5...

Page 23: ...tion DIN2 Integration Int tot Zero since IT is initialize to 0 therefore batch total roll count are also initialized to 0 DIN3 Start Function DIN4 Batch total bat tot Zero DIN GND 12V GND When any of...

Page 24: ...l operate reversibly i e Relays on LEDs off Relays off LEDs on Cut off Low flow cut off Cut off could be set to 0000 to 0100 Cut off will display the value Cutoff value Cutoff parameter in Full scale...

Page 25: ...econd 1000 is added in integration total Since pout is 100 10 times of pout value is added to integration total every sec Therefore we will have 10pulses sec It could not be observed on CRO For this u...

Page 26: ...ormula for K FACTOR FLOW Pulse count per second Time base K FACT Where Time Base value For example if we want to set FLOW value equals to 250 00 and remaining parameter at For Flow per minute Time bas...

Page 27: ...able 8 4 3 Calibration mode 8 4 3 1 Calibration Mode Parameters Details This menu allows user to perform calibration of analog input output INDICATION For conversion in engineering value the input is...

Page 28: ...cted to the unit it will display open message in pulse mode current mode and voltage mode Pulse input 0 to 10KHz 4 20mA 1 5V 2 When input is out of the range the display will blink 8 5 Parameter Flow...

Page 29: ...User Manual 28 Flow Indicator Totaliser 1008S REF NO m18A om 101 Issue No 17...

Page 30: ...User Manual 29 Flow Indicator Totaliser 1008S REF NO m18A om 101 Issue No 17 8 5 2 Parameter Flow Of 1008S With Mass Flow How to operate menu is shown below in the form of flow diagram...

Page 31: ...User Manual 30 Flow Indicator Totaliser 1008S REF NO m18A om 101 Issue No 17...

Page 32: ...ored as Span Now the instrument is calibrated 12 Press ESC key to come out from CAL SPn1 9 2 Output Calibration For output calibration measuring instrument should be at least 3 times accurate 9 2 1 Ou...

Page 33: ...value implemented as two eight bit bytes The error check value is the result of a Cyclical Redundancy Check CRC calculation performed on the message contents Note For Analog Read FLx FL1 FL2 FL3 FL4 a...

Page 34: ...9 25 40025 SF2 2 1 R W 0 20000 26 40026 FL2 2 1 R W 0 9 27 40027 SF3 2 1 R W 0 20000 28 40028 FL3 2 1 R W 0 9 29 40029 SF4 2 1 R W 0 20000 30 40030 FL4 2 1 R W 0 9 31 40031 SF5 2 1 R W 0 20000 32 400...

Page 35: ...for Clear Sr No Reg No Parameter Name Length in bytes Words Read Write 1 40001 High alarm 2 1 R W 2 40002 High alarm 2 2 1 R W 3 40003 Low alarm 2 1 R W 4 40004 Low alarm 2 2 1 R W 5 40005 Set point...

Page 36: ...39 40039 ZP 2 1 R W 0 9999 40 40040 ZT 2 1 R W 0 9999 41 40041 F1E 2 1 R W 0 sq 1 nosq 42 40042 Baud rate 2 1 R W 0 for 9600 1 for 19200 43 40043 Serial no 2 1 R W 01 99 44 40044 Pout 2 1 R W 0000 99...

Page 37: ...alarm Relay Status 1 R digital 1 for ON 0 for OFF 65 3 Pre warm Point Relay Status 1 R digital 1 for ON 0 for OFF 66 4 Set point Relay Status 1 R digital 1 for ON 0 for OFF 67 5 Start Pause batch W 0...

Page 38: ...ow Rate Flow Rate 20 00 20 00 20 80 I P 22 40 OVER OVER 20 00 20 00 22 40 I P OPEN OPEN 20 00 20 00 NOTE For OPEN Sensor Condition Pre warn and batch total Set Point Relays are in OFF State For 0 20mA...

Page 39: ...ler s power follow the measures in the procedure below If a problem appears complicated contact our sales representative Masibus Automation Instrumentation Pvt Ltd Customer Support Division B 30 GIDC...

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