Master FTR100, Operation Manual

Page 1: ...Henan Master Machinery Co Ltd Tel 86 17737606271 www mastermachinerys com 1 OPERATION MANUAL FTR100 Tamping Rammer PE R F O R M A N C E E F F I C I E N T RE L I A B L E...

Page 2: ...By Henan Master Machinery Co Ltd Dear Customer Thanks for choosing Master machine To ensure the safety and proper use of the machine please read the instruction book carefully before use Also please...

Page 3: ...ation and improve operator comfort Utilizing crank shaft and coupling rod configuration instead of crank and cantilever structure which improve a great operating performance and service life Well bala...

Page 4: ...ns a Be sure to stop the engine prior to refueling b Do not overfill the fuel tank c If fuel is spilt wipe it away carefully and wait until the fuel has dried before starting the engine d After refuel...

Page 5: ...r hard surface such as block floor slab cement block 9 Placed a machine we should avoid dumping roll and fall etc TRANSPORTING AND STORAGE DANGER Keep the engine lever off when transporting to reduce...

Page 6: ...h oil b Remove the spark plug pour about 5cc of engine oil into the cylinder slowly pull the starter handle of the recoil starter 2 or 3 times and reinstall the spark plug 5 Clean and store a Slowly p...

Page 7: ...rt to enter the engine causing rapid engine wear This type of damage is not covered by the Distributor s Limited Warranty 4 Check fuel These engines are certified to operate on unleaded gasoline Unlea...

Page 8: ...fuel tank cap securely D Be careful not to spill fuel when filling your fuel tank Damage caused by spilled fuel is not covered under warranty E Spilled fuel is not only a fire hazard it causes enviro...

Page 9: ...is high open the choke lever half way or keep it fully open If the engine is cold or the ambient temperature is low close the choke lever fully 4 Set the speed throttle lever at the low speed positio...

Page 10: ...o the starter After starting the engine allow the starter grip to return to its original position while still holding the starter grip 6 After starting the engine gradually open choke by turning the c...

Page 11: ...oward the high speed position and set it at the required engine speed Notice Whenever high speed operation is not required slow the engine down idle by moving the speed throttle lever to save fuel and...

Page 12: ...the OFF position when stop working b Do not allow to the machine work on the severity harden surface STOP THE ENGINE 1 Set the speed throttle lever at the low speed position and allow the engine to ru...

Page 13: ...en resistance is felt Notice The above operation is necessary to prevent outside moist air from intruding into the combustion chamber PERIODIC MAINTENANCE SCHEDULE Warning a Make sure the machine is o...

Page 14: ...8 25 between foot plate and pipe protective C Disassemble six screws M12 35 among foot plate cover and spring cylinder then remove foot place NOTICE Do not to remove two screws M12 25 between cover an...

Page 15: ...ver sight plugs Check fastening Each use After 1 months or 20hrs Every 3 months or 50hrs Every 6 months or 100hrs Every year or 200 hrs Engine oil Check lever Change Air clean Check Clean Replace Spar...

Page 16: ...he filler cap dipstick drain plug and washer b Allow the used oil to drain completely then reinstall the drain plug washer and tighten drain plug securely Notice Please dispose of used motor oil in a...

Page 17: ...soline Reinstall securely to prevent leakage 5 Cleaning air cleaner Dirty air cleaner element will cause starting difficulty power loss engine malfunctions and shorten engine life extremely Keep the a...

Page 18: ...ect heat range for normal engine operating temperatures A loose spark plug can overheat and damage the engine Over tightening the spark plug can damage the threads in the cylinder head 4 Check that th...

Page 19: ...b No fuel in tank c Gas supply valve turned off d Is there enough compression Pull the starter grip slowly and check if resistance is felt If littler force is required to pull the starter grip check...

Page 20: ...possible Warning Do not hold spark plug by hand while pulling recoil starter Remove the spark plug and connect it to the plug cap Pull the starter grip while grounding spark plug against engine body T...

Page 21: ...Tel 86 17737606271 www mastermachinerys com 21 e Copper bushing broken 4 Oil leaks a Leaks positions seal worn b Bellow bent or broken c Leaks positions parts broken DIAGRAME 1 Complete tamping Rammer...

Page 22: ...FTR100 18 06 Clamp 1 4 10 3 FTR100 24 LF Board 1 5 10 4 Air cleaner Assembly 1 6 10 5 FTR100 18 Housing crankcase Assembly 1 7 10 6 FTR100 11 Connecting Rod 1 8 10 7 Guide Assembly 1 10 10 9 GB T70 1...

Page 23: ...chinerys com 23 2 Air cleaner Assembly 16 11 5 GB T5783 2000 Bolt M6 40 6 17 11 6 FTR100 27 RH Board 1 18 11 7 Engine 1 Item Part Drawing number Description Qty 1 10401 FTR100 18 01 Wave Handle 1 2 10...

Page 24: ...chinery Co Ltd Tel 86 17737606271 www mastermachinerys com 24 3 Housing crankcase Assembly 4 10404 FTR100 18 03 Pin 1 5 10405 FTR100 18 04 Air cleaner 1 6 10406 GB T70 1 2000 Screw M8 35 4 7 10407 FTR...

Page 25: ...ry Co Ltd Tel 86 17737606271 www mastermachinerys com 25 Item Part Drawing number Description Qty 1 10601 GB T893 1 1986 Retaining Ring 62 1 2 10602 GB T894 1 1986 Retaining Ring 24 1 3 10603 GB T276...

Page 26: ...10 10610 FTR100 12 Cover 1 11 10611 FTR100 20 01 Hoist hook 1 12 10612 GB T70 1 2000 Screw M8 40 4 13 10613 FTR100 20 02 Hook Bolt 2 14 10614 Bearing 7942 17 1 15 10615 GB T894 1 1986 Retaining Ring A...

Page 27: ...td Tel 86 17737606271 www mastermachinerys com 27 Item Part Drawing number Description Qty 1 10701 GB T1235 1976 O ring 105 3 1 1 2 10702 FTR100 08 Guide Cylinder 1 3 10703 GB T70 1 2000 Screw M10 30...

Page 28: ...16 FTR100 05 Ram 1 17 10717 FTR100 01 04 Spring Cylinder 1 18 10718 FTR100 03 Spring 2 19 10719 FTR100 04 Spring 2 20 10720 FTR100 02 Slipper 1 21 10721 GB T6182 2000 Locknut M20 1 5 1 23 10723 FTR100...

Page 29: ...mastermachinerys com 29 36 10736 FTR100 01 01 03 Wooden sheet 1 37 10737 FTR100 01 01 02 Metal sheet 1 38 10738 GB T10 1988 Bolt M12 65 4 39 10739 GB T10 1988 Bolt M10 60 7 40 10740 GB T10 1988 Bolt...

Page 30: ...ster Machinery Co Ltd Tel 86 17737606271 www mastermachinerys com 30 Item Part Drawing number Description Qty 1 11001 GB T5783 2000 Bolt M8 16 4 2 11002 GB T93 1987 Gasket 8 4 3 11003 FTR100 26 Shock...

Page 31: ...ble throttle 1 12 11012 GB T5783 2000 Bolt M8 40 1 13 11013 GB T5782 2000 Gasket 8 1 14 11014 GB T70 1 2000 Screw M8 20 2 15 11015 FTR100 22 01 Timing pole 1 16 11016 FTR100 22 03 Washer 1 17 11017 GB...

Page 32: ...ys com 32 Item Part Drawing number Description Qty 1 11701 Nut lock 1 2 11702 FTR100 09 06 Washer 1 3 11703 FTR100 09 04 Spring 4 4 11704 FTR100 09 05 Clutch 2 5 11705 FTR100 09 03 Centric 1 6 11706 F...

Page 33: ...Henan Master Machinery Co Ltd Tel 86 17737606271 www mastermachinerys com 33 9 11709 GB T93 1987 Gasket 10 4 10 11709 GB T5783 2000 Screw M10 55 4...