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• Avoid bumping or impacting grill.

• Keep your hands, hair and face away from burning charcoal.

• This grill has an open flame.  Be careful of loose hair and clothing during operation.  They may
  catch fire.

• Use protective gloves when handling this grill or working with fire.  Use protective gloves or
  long, sturdy fireplace tools when adding wood or charcoal.

• Do not allow anyone to conduct activities around this grill during or following its use until the
  unit has cooled.  This grill is HOT during operation and remains HOT for a period of time 
  following its use.

• Fatty foods like hamburgers can have excess grease that can cause flare ups.  When cooking
  fatty foods, use caution when opening lid and during cooking to avoid being burned.

• Be careful when removing food from grill.  All surfaces are HOT and may cause burns.  Use 
  protective gloves or long, sturdy cooking tools.

• Never use glass, plastic or ceramic cookware on this grill.

• The use of alcohol, prescription or non-prescription drugs may impair the user’s ability to
  properly assemble or safely operate this grill.

• Grill lid and body are HOT while in use and during cooling process.

• Do not remove adjustable charcoal pan while ashes and charcoal are HOT.

• Air dampers are HOT while the grill is in use and during cooling; wear protective gloves when
  adjusting.

• Never overfill charcoal pan.  This can cause serious injury as well as damage the unit.

• Only use charcoal lighting fluid, never use gasoline, alcohol or other highly volatile fluids to
  ignite the charcoal.  These fluids can explode causing injury or death.

REMINDER:NEVER OPERATE THIS GRILL UNDER ANY OVERHEAD CONSTRUCTION.  
MAINTAIN A MINIMUM DISTANCE OF 10 FEET FROM OVERHEAD CONSTRUCTION, WALLS 
OR RAILS. SEE DIAGRAM BELOW.

Wall

Rails

Overhead 
Construction

10 ft. (3m)

10 ft. (3m)

GRILL OPERATION CAUTIONS

Summary of Contents for 20040411

Page 1: ...rages or any enclosed areas Use only outdoors where it is well ventilated ASSEMBLY CARE USE MANUAL WARNING SAFETY INFORMATION MODEL 20040411 BARREL GRILL THIS PRODUCT IS FOR OUTDOOR USE ONLY This manual contains important information necessary for the proper and safe use of this grill Read and follow all warnings and instructions before using grill and during use Keep it for future reference WARNI...

Page 2: ...tile fluids to ignite charcoal These fluids can explode causing injury or death Grill is HOT while in use and will remain HOT for a period of time afterwards Do not touch any part of the grill without wearing protective gloves Never move grill when in use Allow grill to cool completely before moving or storing Never leave HOT coals or ashes unattended Do not store grill with HOT ashes or charcoal ...

Page 3: ...e 5 1 Grill Body 6 2 Air Damper 7 2 Leg Connector 8 2 Leg Bracket 9 2 Short Axle Leg 10 2 Long Stationary Leg 11 1 Storage Shelf 12 1 Axle 13 2 Wheel 14 2 Side Shelf Bracket 15 1 Side Shelf 16 1 Smoke Stack 17 1 Lid Handle 18 1 Temperature Gauge with Retainer Clip 18 7 15 11 17 14 6 5 3 2 1 4 13 12 8 9 10 16 ...

Page 4: ...4 B M6x70 Phillips Head Screw qty 2 G M6 Flat Washer qty 2 H M6 Lock Nut qty 6 I Cotter Clip qty 2 D M6x12 Phillips Head Screw qty 11 E M6 Carriage Bolt qty 2 C M6 Hex Flange Nut qty 20 J M6 Axle Cap qty 2 F M6 Lock Washer qty 2 BLISTER PACK CONTENTS ...

Page 5: ...it 9904100048 Axle Leg Kit 9904100049 Stationary Leg Kit 9904100050 Leg Connector Tube Kit 9904100051 Leg Bracket Kit 9904100052 Side Shelf Support Kit 9904100053 Axle Kit 9904100054 Wheel Kit 9904100055 Warming Rack Kit 9904090029 Lid Handle Kit 990050018 Air Damper Kit 9904100056 Temperature Gauge Kit 9004100077 Lower Shelf no Hardware 9004100078 Axle Caps 9004100079 Cooking Grate 9004100080 Cha...

Page 6: ...mbly process Some components are heavy STEP 1 Pay close attention to when assem bling grill legs Right legs are shorter to accommodate wheels Insert right short leg 9 and left long stationary leg 10 into leg connector 7 as shown Repeat step 1 to assemble second set of legs ASSEMBLY INSTRUCTIONS STEP 2 Steps 2 3 require assistance Get a helper Insert storage shelf 11 into holes of assembled grill l...

Page 7: ...posite side Do not fully tighten screws at this time 6 A 9 C 8 STEP 4 Insert axle 12 through holes on short right legs 9 Slide wheel 13 onto axle and secure using cotter clip I Snap axle cap J onto end of wheel assembly as shown Repeat step on opposite side for remaining wheel Do not fully tighten screws at this time 12 13 I J 9 ...

Page 8: ... body to leg connec tors 7 using phillips head screws A and hex flange nuts C Do not fully tighten screws at this time 5 A 7 C H D 5 6 STEP 6 Note Do not over tighten Air damper should move freely Attach air damper 6 to body 5 using phillips head screw D and lock nut H as shown Repeat step on opposite side ...

Page 9: ...s on assembled side shelf 15 with holes on grill body 5 and leg connector 7 as shown Insert phillips head screw D through holes on body 5 into side shelf 15 Secure using hex flange nuts C Attach shelf support brackets 14 to top holes in leg connector 7 as shown in illustration and Fig A using phillips head screws A Secure using hex flange nuts C Do not fully tighten screws at this time D 7 C A 5 1...

Page 10: ... grill body 5 as shown Secure grill lid 1 to grill body 5 using carriage bolt E Repeat step on opposite end 5 1 E STEP 10 Insert temperature gauge 18 through slotted hole in grill lid 1 Secure by turning temperature guage 18 and lock into place with retainer ring 9 18 1 ...

Page 11: ... Attach smoke stack 16 to right side of grill lid 1 and secure with phillips head screws D as shown STEP 11 Secure handle 17 to grill lid 1 using flat washer G lock washer F and hex flange nut C 1 16 D C G F 17 1 ...

Page 12: ...r left to butt up against grill lid On right side of grill lid 1 hold hex flange nut C in place with hand and thread rack support bolt B through nut guiding warming rack 2 onto support bolt as shown STEP 14 Secure warming rack 2 to rack sup port bolt B using lock nut H as shown Note Be sure not to overtighten lock nut H as rack is to move freely Secure warming rack support arm onto grill body 5 us...

Page 13: ...12 STEP 15 Insert charcoal grate 4 inside grill and place cooking grates 3 on grill body 5 as shown GRILL IS READY FOR USE 5 4 3 ...

Page 14: ...to ensure grill is in safe working condition ALWAYS allow grill to cool completely before handling ALWAYS empty charcoal pan after use only when ashes have completely cooled This will help prolong charcoal pan life Clean grill including special surfaces such as cooking grates with mild cleaning agents Wipe outside of grill with damp rag DO NOT use oven cleaner ALWAYS cover and store cold grill in ...

Page 15: ...y cause burns Use protective gloves or long sturdy cooking tools Never use glass plastic or ceramic cookware on this grill The use of alcohol prescription or non prescription drugs may impair the user s ability to properly assemble or safely operate this grill Grill lid and body are HOT while in use and during cooling process Do not remove adjustable charcoal pan while ashes and charcoal are HOT A...

Page 16: ...LIGHT CHARCOAL OVERFILLING CHARCOAL PAN CAN CAUSE SERIOUS INJURY AND DAMAGE THE UNIT NEVER ADD ADDITIONAL LIGHTER FLUID ONCE CHARCOAL HAS IGNITED HOT COALS SHOULD NOT BE LEFT UNATTENDED GRILL IS HOT USE PROTECTIVE GLOVES AND LONG STURDY COOKING UTENSILS TO ENSURE THAT IT IS SAFE TO EAT FOOD MUST BE COOKED TO THE MINIMUM INTERNAL TEMPERATURES LISTED IN THE TABLE BELOW Fish Pork 160 F 71 C Egg Dishe...

Page 17: ...nd lettuce Thousand Island BBQ Dressing 1 cup mayonnaise cup chili sauce 2 tablespoon smoky barbeque sauce 1 tablespoon sweet pickle relish 1 tsp Worcestershire sauce In small bowl stir together all ingredients until well blended CHERRY CHICKEN 1 cup cherry preserves 1 tbs margarine or butter 1 2 tsp finely shredded lemon peel 2 tbs lemon juice 1 2 tsp ground cinnamon 1 4 tsp ground allspice 1 8 t...

Page 18: ... rare 145 F 62 C Tenderloin whole 4 6 lbs 1 8 2 7kg 12 to 15 min side med 160 F 71 C PORK SIZE GRILLING TIME INTERNAL TEMP Chops bone in 3 4 2cm thick 3 to 4 min side med 160 F 71 C Chops bone out 1 1 2 4cm thick 7 to 8 min side med 160 F 71 C Tenderloin 1 2 1 1 2 lbs 0 2 0 6kg 15 to 25 min total med 160 F 71 C Ribs indirect heat 2 4 lbs 0 9 1 8kg 1 1 2 to 2 hrs med 160 F 71 C VENISON SIZE GRILLIN...

Page 19: ...particular purpose Neither Masterbuilt nor the retail establishment selling this product has authority to make any warranties or to promise remedies in addition to or inconsistent with those stated above Masterbuilt s maximum liability in any event shall not exceed the purchase price of the product paid by the original consumer purchaser Some states do not allow the exclusion or limitation of inci...

Page 20: ...Masterbuilt Manufacturing Inc 1 Masterbuilt Court Columbus Georgia 31907 Customer Service 1 800 489 1581 ...

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