MasterCraft 054-6902-0, Instruction Manual

Page 1: ...INSTRUCTION MANUAL DIGITAL PLUNGE ROUTER 054 6902 0...

Page 2: ...NTY 43 44 If any parts are missing or damaged or if you have any questions please call our toll free helpline at 1 800 689 9928 Read and understand this instruction manual thoroughly before using the...

Page 3: ...er before using Keep this manual available for future reference Important This tool should only be serviced by a qualified service technician For more information call the toll free helpline at 1 800...

Page 4: ...ardous situation Service Have your power tool serviced by a qualified repair person using only identical replacement parts This will ensure that the safety of the power tool is maintained SAFETY GUIDE...

Page 5: ...red in a template guide sold separately prior to template guide applications to avoid personal injury or damage to finished work Do not remove more than 1 8 in a single pass Excessive depth of cut can...

Page 6: ...ll reduce the risk of electric shock fire or serious injury Protect your hearing Wear appropriate personal hearing protection during use Under some conditions noise from this product may contribute to...

Page 7: ...instructions carefully before using the digital plunge router Your digital plunge router has a precision built electric motor and it should only be connected to a 120 volt 60 Hz AC only power supply n...

Page 8: ...ad speed 4 Variable Speed allows matching the proper speed to the material and cutter bit size 5 Quick clamp System allows the motor to be changed from a fixed base to a plunge base without use of too...

Page 9: ...n the collet nut without a cutter bit installed OPERATING INSTRUCTIONS Removing the motor from the base fig 1 WARNING Always turn the motor off and unplug the router from the power source before makin...

Page 10: ...pointing up 4 Press the spindle lock button to engage and lock the spindle shaft and the collet nut 5 Place the wrench on the collet nut and turn it counter clockwise to loosen the collet nut slightly...

Page 11: ...d depth of cut rotate the depth stop turret until the lowest step of the turret A is aligned directly under the depth stop rod B Loosen the depth rod locking knob C and lower the depth stop rod until...

Page 12: ...you are assembling parts making adjustments installing or removing collets nuts and cutter bits cleaning or when it is not in use Disconnecting the router will prevent accidental starting which could...

Page 13: ...ver operate the router when you are fatigued WARNING Always securely clamp your workpiece and keep a firm grip on the router base with both hands at all times Failure to do so could result in loss of...

Page 14: ...ty cuts OPERATING INSTRUCTIONS Internal routing with plunge base figs 11 and 11a WARNING Always securely clamp your workpiece and keep a firm grip on the router base with both hands at all times Failu...

Page 15: ...cut which will alter the shape of the finished edge NOTICE The size diameter of the pilot that is used determines the maximum cut width that can be made with the pilot against the workpiece edge the s...

Page 16: ...ays against the guide as is proper Rate of feed figs15a and 15b The proper rate of feed depends on several factors the hardness and moisture content of the workpiece the depth of cut and the cutting d...

Page 17: ...s personal injury To adjust depth with depth ad justment wrench figs 18a 18b NOTICE The Depth Adjustment Wrench supplied is used to adjust the depth when the router is fixed to the router table CTC Mo...

Page 18: ...nded for this tool might be dangerous and could result in serious injury 1 8 Straight 1 4 Straight 5 16 Straight 3 8 Straight 1 2 Straight 3 4 Straight Straight 3 8 Dove Tail 1 2 Dove Tail Dove Tail 1...

Page 19: ...NGE ROUTER 054 6902 0 35 36 1 4 Roman Ogee Roman Ogee 3 8 Rab beting Rabbeting 1 4 Veining Veining 1 2 Core Box Core Box 1 2 Mortising Mortising 1 4 Panel Pilot Panel Pilot 1 3 8 45 Chamfer Chamfer OP...

Page 20: ...r time 2 Use clean damp cloths to wipe the tool 3 Check the state of all electrical cables 4 Keep the motor air openings free from oil grease and sawdust or woodchips and store the tool in a dry place...

Page 21: ...N position The carbon brushes have worn out completely Open the brush cap and replace the old brushes with suitable new brushes The surface of the workpiece is not smooth after cutting The bit is dull...

Page 22: ...83000 Depth Adjusting Bolt 22 2822038000 Inner Wire Assembly 49 3550913000 Depth Stop Bar 23 2822039000 Inner Wire Assembly 50 3121634000 Depth Indicator 24 2740118000 Stator 51 3121639000 Cover 25 56...

Page 23: ...a seasonable period of use d this warranty will not apply to routine maintenance and consumable items such as but not limited to fuel lubricants vacuum bags blades belts sandpaper bits fluids tune up...

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