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model no. 054-8255-8  |  contact us 1-800-689-9928

ELECTRICAL SAFETY

• 

Power tool plugs must match the outlet. Never modify the plug in any way. Do not use 

any adapter plugs with earthed (grounded) power tools. 

Unmodified plugs and matching 

outlets will reduce risk of electric shock.

• 

Avoid body contact with earthed or grounded surfaces, such as pipes, radiators, 

ranges and refrigerators. 

There is an increased risk of electric shock if your body is earthed or 

grounded.

• 

Do not expose power tools to rain or wet conditions. 

Water entering a power tool will 

increase the risk of electric shock.

• 

Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the 

power tool. Keep cord away from heat, oil, sharp edges or moving parts. 

Damaged or 

entangled cords increase the risk of electric shock.

• 

When operating a power tool outdoors, use an extension cord suitable for outdoor use. 

Use of a cord suitable for outdoor use reduces the risk of electric shock.

• 

If operating a power tool in a damp location is unavoidable, use a ground fault circuit 

interrupter (GFCI) protected supply. 

Use of a GFCI reduces the risk of electric shock.

 PERSONAL SAFETY

• 

Stay alert, watch what you are doing and use common sense when operating a power 

tool. Do not use a power tool while you are tired or under the influence of drugs, 

alcohol or medication. 

A moment of inattention while operating power tools may result in 

serious personal injury.

• 

Use personal protective equipment. Always wear eye protection.

 Protective equipment 

such as a dust mask, non-skid safety shoes, hard hat or hearing protection used for appropriate 
conditions will reduce personal injuries.

• 

Prevent unintentional starting. Ensure the switch is in the off-position before 

connecting to power source and/or battery pack, picking up or carrying the tool. 

Carrying power tools with your finger on the switch or energising power tools that have the 
switch on invites accidents.

• 

Remove any adjusting key or wrench before turning the power tool on. 

A wrench or a 

key left attached to a rotating part of the power tool may result in personal injury.

• 

Do not overreach. Keep proper footing and balance at all times. 

This enables better 

control of the power tool in unexpected situations.

• 

Dress properly. Do not wear loose clothing or jewellery. Keep your hair and clothing 

away from moving parts. 

Loose clothes, jewellery or long hair can be caught in moving parts.

• 

If devices are provided for the connection of dust extraction and collection facilities, 

ensure these are connected and properly used. 

Use of dust collection can reduce dust-

related hazards.

• 

Do not let familiarity gained from frequent use of tools allow you to become 

complacent and ignore tool safety principles. 

A careless action can cause severe injury 

within a fraction of a second.

SAFETY GUIDELINES

Summary of Contents for 054-8255-8

Page 1: ...IMPORTANT Read and understand this instruction manual thoroughly before using the product INSTRUCTION MANUAL RECIPROCATING SAW 054 8255 8 ...

Page 2: ...headline bars continuation tabs notes warnings headline bars continuation tabs notes warnings headline bars continuation tabs notes warnings ...

Page 3: ...ubleshooting 17 Parts List 18 Warranty 20 NOTE If any parts are missing or damaged or if you have any questions please call our toll free helpline at 1 800 689 9928 SAVE THESE INSTRUCTIONS This manual contains important safety and operating instructions Read all instructions and follow them with use of this product TABLE OF CONTENTS ...

Page 4: ...IONS Rated Voltage 20 V d c No load Speed 0 3000 SPM Blade Stroke 1 25 mm Base Shoe Adjustment Length 45 64 18 mm Sawing Capacity In Wood 4 3 4 120 mm Sawing Capacity In Aluminum 15 16 24 mm Sawing Capacity In Metal 25 32 20 mm Maximum battery voltage without workload with workload nominal voltage is 18V NOTICE Recommend using tool with Mastercraft 20V max Lithium Ion 4 0 Ah battery 054 7557 6 sol...

Page 5: ...be serviced by a qualified service technician For more information call the toll free helpline at 1 800 689 9928 READ ALL INSTRUCTIONS THOROUGHLY SAVE THESE INSTRUCTIONS GENERAL POWER TOOL SAFETY WARNINGS WARNING Read all safety warnings instructions illustrations and specifications provided with this power tool Failure to follow all instructions listed below may result in electric shock fire and ...

Page 6: ...ol Do not use a power tool while you are tired or under the influence of drugs alcohol or medication A moment of inattention while operating power tools may result in serious personal injury Use personal protective equipment Always wear eye protection Protective equipment such as a dust mask non skid safety shoes hard hat or hearing protection used for appropriate conditions will reduce personal i...

Page 7: ...r tool accessories and tool bits etc in accordance with these instructions taking into account the working conditions and the work to be performed Use of the power tool for operations different from those intended could result in a hazardous situation Keep handles and grasping surfaces dry clean and free from oil and grease Slippery handles and grasping surfaces do not allow for safe handling and ...

Page 8: ...he manufacturer or authorized service providers SAFETY INSTRUCTIONS FOR RECIPROCATING SAWS Hold the power tool by insulated gripping surfaces when performing an operation where the cutting accessory may contact hidden wiring Cutting accessory contacting a live wire may make exposed metal parts of the power tool live and could give the operator an electric shock Use clamps or another practical way ...

Page 9: ...olonged use Always wear safety goggles or eye protection when using this tool Use a dust mask or respirator or connect the tool to an external dust vacuum if cutting generates a great amount of dust Keep hands away from cutting area Do not reach under the material being cut The proximity of the blade to your hand is hidden from your sight Do not use dull or damaged saw blades and accessories WARNI...

Page 10: ...riable speed trigger switch Before attempting to use this tool become familiar with all of its operating features and safety requirements For optimum performance and safety read the following operating instructions carefully before using KEY PARTS DIAGRAM WARNING Remove the cordless reciprocating saw from the package and examine it carefully Do not discard the carton or any packaging material unti...

Page 11: ...ct the correct blade for the particular application and type of material to be cut Blades with fewer teeth e g 7 teeth per inch TPI are typically used for cutting wood blades with more teeth per inch are better for cutting metal or plastic We recommend 14 TPI blades for plastics and soft metals and 18 TPI blades for hard metals OPERATING INSTRUCTIONS NOTICE When attaching a battery pack to the too...

Page 12: ... in and out to adjust the effective cutting length 1 Remove the battery pack from the saw 2 Use the hex wrench included to loosen the two screws on the bottom of saw housing 3 Adjust the base shoe to the desired position and retighten both screws PIVOTING THE SHOE fig 4 The base shoe pivots to provide maximum contact with the surface being cut 1 Remove the battery pack from the saw 2 Hold the saw ...

Page 13: ... then squeeze the trigger switch 2 To stop the saw release the trigger switch and press the lock off button to the direction of right side of the tool to lock the trigger switch in the OFF position VARIABLE SPEED fig 6 The variable speed trigger switch delivers higher speed with increased trigger pressure and lower speed with decreased trigger pressure OPERATING INSTRUCTIONS fig 6 fig 5 Hex wrench...

Page 14: ...n on when the trigger switch is depressed The LED worklight will turn off when the trigger switch is released GENERAL CUTTING fig 8 1 Remove the battery pack from the saw 2 Make sure that the workpiece is firmly clamped in place 3 Install the appropriate type and size of blade for the workpiece material and size 4 Adjust the base shoe as necessary to make sure that the blade will extend beyond the...

Page 15: ...e cool increase cutting action and prolong blade life 1 Securely clamp the workpiece in position and make the cut close to the clamping point to minimize vibration 2 When cutting conduit pipe or angle iron clamp the work in a vise if possible and cut close to the vise 3 To cut thin sheet material sandwich the material between pieces of hardboard or plywood and clamp the layers together to reduce v...

Page 16: ... and have the problem corrected before further use MAINTENANCE WARNING Do not allow brake fluids gasoline petroleum based products penetrating oil etc to come into contact with plastic parts These substances contain chemicals that can damage weaken or destroy plastic When servicing use only identical replacement parts The use of any other parts may create a hazard or cause damage to the product Us...

Page 17: ...An improper blade is being used Replace the blade The blade is warped Replace the blade The saw vibrates or shakes The blade is damaged Replace the blade The blade is loose Remove the blade and reinstall it The base shoe is loose during the operation Two locking screws of the base shoe are not fully tightened Fully tighten two locking screws Refer to the BASE SHOE ADJUSTMENT part for detailed oper...

Page 18: ...s notes warnings headline bars continuation tabs notes warnings headline bars continuation tabs notes warnings headline bars continuation tabs notes warnings headline bars continuation tabs notes warnings model no 054 8255 8 contact us 1 800 689 9928 18 EXPLODED VIEW PARTS LIST ...

Page 19: ...Thread Forming Screw 7 4870706000 Switch Assembly 21 3129618000 Gear Case Cover 8 2790455000 Motor And Gear ASSY 22 5610094000 Thread Forming Screw 9 5620011000 Hexagon Socket Screw 23 3706670000 Felt Block 10 5650007000 Spring Washer 24 3130173000 Rotate Bush 11 3422234000 Gear Case 25 3660760000 Tension Spring 12 5700032000 Needle Bearing 26 2825804000 Pivot Shoe 13 5620506000 Flange Screw 27 37...

Page 20: ...e warranties are subject to the following conditions and limitations a a bill of sale verifying the purchase and purchase date must be provided b this warranty will not apply to any product or part thereof which is worn or broken or which has become inoperative due to abuse misuse accidental damage neglect or lack of proper installation operation or maintenance as outlined in the applicable owner ...

Page 21: ...nd may not be transferred Neither the retailer nor the manufacturer shall be liable for any other expense loss or damage including without limitation any indirect incidental consequential or exemplary damages arising in connection with the sale use or inability to use this product Notice to Consumer This warranty gives you specific legal rights and you may have other rights which may vary from pro...

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