MasterCraft 299-3117-6, Instruction Manual

Page 1: ...e read this manual carefully before running this air compressor and save it for reference INSTRUCTION MANUAL Premium Submersible SUMP PUMP FPO model no 299 3117 6 AIR COMPRESSOR Product style and configuration may vary ...

Page 2: ...headline bars continuation tabs notes warnings headline bars continuation tabs notes warnings ...

Page 3: ...ty and operating instructions Read all instructions and follow them with use of this product TABLE OF CONTENTS Quick Start Guide 4 Overview 6 Safety Guidelines 7 Compressor Controls 10 Assembly 11 Electrical Power Requirements 12 Break In of the Pump 14 Operating Instructions 15 Maintenance 16 Troubleshooting 18 Exploded View Parts List 20 Parts Service 23 Warranty 24 TABLE OF CONTENTS ...

Page 4: ...al before operating Failure to comply with instructions in this manual could result in personal injury property damage and or voiding of your warranty The manufacturer WILL NOT be liable for any damage caused by failure to follow these instructions STEP 1 Place the compressor on the floor or a hard level surface in a clean well ventilated area STEP 2 Connect the air hose 1 between the air line out...

Page 5: ...lator knob 1 counterclockwise completely Plug the power cord 2 into electrical outlet Turn the AUTO OFF switch 3 to the AUTO position 1 2 3 STEP 3 Make sure the AUTO OFF switch 1 is in OFF position and drain valve at the bottom of tank is closed 1 3 4 ...

Page 6: ...and unplug the unit from the power outlet Allow a minimum of 10 minutes for motor overload cut out to cool and reset Unit can them be plugged in and restarted The pump B compresses the air and discharges it into the tank The tank s C store the compressed air The pressure switch D shuts down the motor and relieves air pressure in the pump and transfer tube when the air pressure in the tank reaches ...

Page 7: ... modify the air tank of this compressor Welding or modifications on the air compressor tank can severely impair tank strength and cause an extremely hazardous condition Welding or modifying the tank in any manner will void the warranty RISK OF ELECTRIC SHOCK Never use an electric air compressor outdoors when it is raining or on a wet surface as it may cause an electric shock RISK OF INJURY This un...

Page 8: ...ng an air compressor Never point any nozzle or sprayer toward a person or any part of the body Equipment can cause serious injury if the spray penetrates the skin RISK OF BURSTING Do not adjust the relief valve for any reason Doing so voids all warranties The relief valve has been pre set at the factory for the maximum pressure of this unit Personal injury and or property damage may result if the ...

Page 9: ...e tank before transporting Protect the air hose and electric cord from damage and puncture Inspect them weekly for weak or worn spots and replace if necessary To reduce the risk of electric shock do not expose to rain Store indoors Never operate the compressor if the power cord or plug are damaged Take the equipment to the nearest authorized service centre and a specialist technician will replace ...

Page 10: ... valve to relieve air pressure in the tank TANK PRESSURE GAUGE C This gauge measures the pressure level of the air stored in the tank It is not adjustable by the operator and does not indicate line pressure Do not continue to use the compressor when the gauge is damaged The broken gauge shall be replaced by professional repair station instead of customer himself AIR PRESSURE REGULATOR D This air p...

Page 11: ...es a Position the compressor near a grounded electrical outlet see GROUNDING INSTRUCTIONS page 12 Avoid using an extension cord use a longer hose instead b The compressor must be at least 12 inches 31 cm from any wall or obstruction in a clean well ventilated area to ensure sufficient air flow and cooling c In cold climates store portable compressors in a heated building when not in use This will ...

Page 12: ...TENSION CORDS NOTE Avoid use of extension cords For optimum performance plug the compressor power cord directly into a grounded wall socket Do not use an extension cord unless absolutely necessary Instead use a longer air hose to reach the area where the air is needed If use of an extension cord cannot be avoided the cord should be no longer than 50 15 2 m and be a minimum wire size of 12 gauge AW...

Page 13: ...s the grounding wire This product is for use on a nominal 120 Volt circuit A cord with a grounding plug as shown here must be used Make sure that the product is connected to an outlet having the same configuration as the plug see Fig 4 No adapter should be used with this product Check with a licensed electrician if the grounding instructions are not completely understood or if in doubt as to wheth...

Page 14: ...itch to the OFF position C Open the petcock F Plug in the power cord Turn the pressure switch to the ON position D The compressor will start Allow the compressor to run for 30 minutes to break in the internal parts NOTE After about 30 minutes If the unit does not operate properly SHUT DOWN IMMEDIATELY and contact Product Service After about 30 minutes turn the pressure switch to the OFF position C...

Page 15: ...t to the working pressure of the tool When adjusting from a higher to a lower pressure turn the knob counterclockwise past the desired setting then turn clockwise to reach the desired pressure Do not exceed operating pressure of the tool or accessory being used SHUTDOWN Turn the pressure switch to the OFF position C Unplug the power cord Reduce pressure in the tank through the outlet hose You can ...

Page 16: ...G THE AIR FILTER NOTE In cold climates drain the tank after each use to reduce problems with freezing of water condensation A dirty air filter will reduce the compressor s performance and life To avoid any internal contamination of the pump the filter should be cleaned frequently and replaced on a regular basis Foam filters should be cleaned in warm soapy water Do not allow the filter to become fi...

Page 17: ...replace the faulty component Do not overtighten any connections STORAGE Before storing the compressor for a prolonged period use an air blow gun to clean all dust and debris from the compressor Disconnect the power cord and coil it up Pull the pressure relief valve to release all pressure from the tank Drain all moisture from the tank Clean the filter element and filter housing replace the element...

Page 18: ...sary Immediately replace tank DO NOT attempt to repair Replace worn parts and reassemble Excessive starting and stopping while not in use Fittings leak Check fittings with soapy water Tighten or reseal leaking fittings DO NOT OVERTIGHTEN Replace worn parts and reassemble with new seals Air leaks from regulator or regulator does not regulate pressure Dirty or damaged regulator internal parts Replac...

Page 19: ...he power outlet Allow a minimum of 10 minutes for motor overload cut out to cool and reset Unit can then be plugged in and restarted Reset circuit breaker Do not use circuit breaker with higher rating than specified for your branch circuit Check for low voltage and proper extension cord size Disconnect other applications from circuit Operate compressor on a dedicated circuit Remove and clean or re...

Page 20: ...Tube relief 1 18 Handle grip 1 19 Compressor ferrule 1 4 2 20 Compressor ferrule 1 4 2 21 Quick connect 1 22 Gauge 1 5 250 PSI 2 24 Nipple 1 4 x 1 5 1 25 Safety valve 1 26 Power cord 14 3 x 6 SJT 1 No Description Qty 28 Nipple 1 4 NPT x 3 1 29 Regulator 1 30 Tube exhaust 1 31 Compression ferrule 3 8 2 32 Check valve 1 33 Fitting 135 3 8 NPT x 3 8 1 34 Screw socket head M6 x 1 0 4 35 Cylinder head ...

Page 21: ...lass seal 1 54 Crankcase cover 1 55 Oil fill cap 1 PARTS LIST No E100434 36 37 38 E101402 16 17 19 E101403 20 30 31 E101332 50 52 53 54 55 E100959 39 42 43 45 50 E100251 46 47 48 49 E100088 52 53 AVAILABLE SERVICE KITS Includes items EXPLODED VIEW PARTS LIST ...

Page 22: ...headline bars continuation tabs notes warnings headline bars continuation tabs notes warnings model no 299 3117 6 contact us 1 800 689 9928 22 EXPLODED VIEW PARTS LIST ...

Page 23: ...ICE PARTS AND SERVICE Replacement parts and service are available from your nearest authorized service centre If the need arises contact Product Service as listed When consulting with a service centre or Product Service refer to the model number and serial number located on the serial label of the compressor Proof of purchase is required for all transactions and a copy of your sales receipt may be...

Page 24: ...ation or maintenance as outlined in the applicable owner s manual or operating instructions or which is being used for industrial professional commercial or rental purposes c this warranty will not apply to normal wear and tear or to expendable parts or accessories that may be supplied with the product that are expected to become inoperative or unusable after a reasonable period of use d this warr...

Page 25: ...lary damages arising in connection with the sale use or inability to use this product Notice to Consumer This warranty gives you specific legal rights and you may have other rights which may vary from province to province The provisions contained in this warranty are not intended to limit modify take away from disclaim or exclude any statutory warranties set forth in any applicable provincial or f...