MasterCraft 55-6896-2, Owner'S Manual

Page 1: ...d to call attention to possible dangers The safety symbols and their explanations require the operator s full under standing The safety warnings do not by themselves eliminate any danger and they are not a substitute for proper accident prevention measures This Safety Alert Symbol indicates caution warning or danger Failure to obey a safety warning can result in serious injury to the operator or t...

Page 2: ...26 Warranty Page 32 SPECIFICATIONS Mitre Saw Specifications Model 55 6896 2 Motor 120 V 60 Hz 15 A Speed 5500 RPM no load Blade 10 25 4 cm 40 tooth carbide tipped Laser CLASS llla Laser wavelength 635 655 nm Laser max outpower 2 5 mW sliding length 8 1 4 Weight 38 lb 9 oz 17 5 kg Cutting capacity 3 1 8 x 11 5 8 crosscut at 0º mitre 0º bevel 3 1 8 x 8 mitre at 45º mitre 0º bevel 1 1 2 x 11 5 8 at 0...

Page 3: ...h 21 CFR parts 1040 10 and 1040 11 635 à 650 nm Puissance de sortie 2 5 mW Produit à laser de classe llla Conforme aux normes des paragraphe 1040 10 et 1040 11 du code 21 des règlements fédéraux américains CFR de la FDA LASER RADIATION DO NOT STARE INTO BEAM RAYONNEMENT LASER Ne regardez pas directement le faisceau CAUTIONrATTENTION AVOID EXPOSURE t ÉVITEZ TOUTE EXPOSITION Laser radiation is emitt...

Page 4: ...hecking to see that keys and adjusting wrenches are removed from the tool before turning the tool ON Keep the work area clean Cluttered areas and benches invite accidents Do not use the tool in wet locations Do not use power tools in damp locations and do not expose them to rain or snow Keep the work area well lit Keep children away All visitors and bystanders should be kept a safe distance away f...

Page 5: ... foreign objects be ing propelled into the eyes which could result in severe eye damage When operating a power tool always wear safety goggles or safety glasses with side shields or a full face shield if necessary Check for damaged parts Any guard or other part that is damaged should be carefully checked to determine that it will operate properly and perform its intended function before using the ...

Page 6: ...GUIDELINES FOR EXTENSION CORDS Use a proper extension cord Make sure extension cords are in good condition When using an extension cord be sure to use a cord that is heavy enough to carry the drawn current needed by the Compound Mitre Saw An undersized cord will cause a drop in line voltage resulting in loss of power and overheating The table below shows the correct size to use depending on the co...

Page 7: ...the guard which may cause injury to the operator Do not operate the Mitre Saw until it is completely assembled and installed according to these instructions If not thoroughly familiar with the operation of mitre saws seek guidance from a supervisor instructor or other qualified person Always hold the workpiece firmly against the fence and table Do not perform any operation freehand Use a clamp or ...

Page 8: ...the workpiece or changing the angle of the blade Never cut metals or masonry products with this tool This Mitre Saw is designed for use on wood and wood like products Never cut small pieces Keep hands outside of the no hands zone at least 3 7 6 cm away from the blade Provide adequate support to the sides of the mitre table for long workpiece Never use the Mitre Saw in an area with flammable liquid...

Page 9: ...sting or moving during the cut Do not perform any operation freehand Use a clamp or vise wherever possible Gum A sticky sap based residue of wood products Kerf The material removed by the blade in a through cut or the slot produced by the blade in a non through or partial cut Kickback A hazard that can occur when the blade binds or stalls throwing the workpiece back toward the operator Mitre Cut A...

Page 10: ...ION KNOW THE COMPOUND MITRE SAW See Fig 1 Before attempting to use this Compound Mitre Saw become familiar with all of its operating features and safety requirements Fig 1 1 ON OFF trigger switch 2 Horizontal rubberized D handle 3 Safety lock off button 4 Upper blade guard 5 Blade screw guard 6 Dust extraction port 7 Saw blade 8 Laser guide 9 Mounting holes 10 Mitre table 11 Mitre angle scale 12 T...

Page 11: ...me two screws Releasing and locking the saw head 1 Press the saw head down and hold it lightly Pull out the stop latch in order to release the saw head The saw head should move up and down freely see Fig 3 2 Place the saw head at the lowest position Insert the stop latch in Fig 3 Fig 2 Dust bag stop latch Dust extrac tion port Dust Bag Dust Bag Adaptor Blade Wrench Saw Blade Shop Vacuum Adaptor 18...

Page 12: ...Wipe the flanges and spindle in order to remove any dust and debris Installing the blade IMPORTANT Do not use thin kerf blades Thin kerf blades can deflect and contact the guard which can cause injury to the operator 1 Unplug the saw 2 Ensure that the inner flange is properly installed 3 Match the arrow on the blade with the arrow on the upper blade guard Make sure the teeth of the blade are point...

Page 13: ...rder to avoid pos sible injury disconnect the tool s plug from the power source before performing any assembly adjustment or repair IMPORTANT Do not use thin kerf blades Thin kerf blades can deflect and contact the guard which can cause injury to the operator Adjusting the mitre 1 Lock the saw head in the down position and loosen the mitre lock knob 2 Hold the cutting handle firmly in order to rot...

Page 14: ...he blade to stop completely and unplug the tool before changing accessories or making adjustment Moving the Mitre Saw WARNING Before lifting or moving the Mitre Saw the Mitre Saw must be OFF and disconnected from the power supply Lift the Mitre Saw only when the saw is OFF the plug is removed from the power supply outlet and the saw head is locked in the down position To avoid damage never carry t...

Page 15: ...ditions Workpiece that bow and pinch may result in the saw blade kicking back Before cutting inspect for and remove any nails from the workpiece This tool is not recommended for cutting ferrous metals such as iron and steel Only cut non ferrous metals under the supervision of an experienced person Supporting the workpiece WARNING Never use the help of another person as a substitute for a table ext...

Page 16: ...aser line with the right side of the blade Align the user marked line with the left side of the laser line See Fig 9 Pay attention to body and hand positions Proper positioning of the body and hands when operating the Mitre Saw will make cutting easier and safer Never place hands near the cutting area Hold the workpiece firmly against the fence Keep hands in position until the ON OFF trigger switc...

Page 17: ...blade guard can close easily 4 Unplug the tool 5 Remove loose or scrap pieces CROSSCUTTING Fig 11 A crosscut is a cut made across the grain of the workpiece A straight crosscut is a cut made with the mitre table set at the 0 position Fig 11 Mitre crosscuts are made with the mitre table set at an angle other than 0 either left or right Crosscutting with the Mitre Saw 1 Unplug the saw WARNING Failur...

Page 18: ...ider than the basic saw table or to help feed support or pull the workpiece WARNING In order to avoid serious personal injury always keep hands outside of the No Hands Zone as marked on the saw table or at least 3 7 6 cm away from the blade Also never perform any cutting operation freehand i e without holding the workpiece against the fence because the blade could grab the workpiece causing it to ...

Page 19: ...l angle as indicated on the bevel scale The blade can be positioned at any angle from a 90 straight cut 0 on the scale to a 45 left bevel Fig 12 WARNING Tighten the bevel lock knob in order to secure the saw arm in position 6 Place the workpiece flat on the mitre table with one edge securely against the fence If the board is warped place the convex side against the fence If the concave edge of the...

Page 20: ...ece CAUTION Always perform a dry run cut in order to determine whether the operation being attempted is possible before power is applied to the Mitre Saw Slide Cutting This type of cut is used mainly for wide pieces A positive blade hook of 10 degrees or more is recommended for best performance when making aggressive cuts or cutting thicker materials WARNING Never pull the saw toward you during a ...

Page 21: ...itre setting is adjusted the effect of the bevel setting also changes Whenever the bevel setting is adjusted the effect of the mitre setting is changed It may take several settings to obtain the desired cut The first angle setting should be checked after setting the second angle because adjusting the second angle affects the first Once the two correct settings for a particular cut have been obtain...

Page 22: ... and fence 13 When cutting long workpiece support the opposite end of the workpiece with a roller stand or with another work surface that is level with the saw table CAUTION NEVER use another person as an additional support for a work piece that is longer or wider than the basic saw table or to help feed support or pull the workpiece WARNING To avoid serious personal injury always keep hands outsi...

Page 23: ... Mitre Saw has been disconnected from the power supply Keep all ventilation openings clean Avoid using solvents when cleaning plastic parts Most plastics are susceptible to damage from various types of commercial solvents and may be damaged by their use Use a clean cloth to remove dirt oil and grease WARNING Do not allow improper materials such as brake fluid gaso line petroleum based products pen...

Page 24: ...gle of cut is inaccurate Mitre table unlocked Use mitre table locking lever See section entitled ADJUSTMENTS Too much sawdust under table Vacuum or blow out dust Wear Eye Protection Cutting arm cannot fully raise or blade guard cannot fully close Parts failure Call the Toll free Helpline 1 800 689 9928 Pivot spring not replaced properly after service Call the Toll free Helpline 1 800 689 9928 Sawd...

Page 25: ...ction is hard to see Light in work area is too bright Move the Mitre Saw to a work area with proper light Sawdust on the laser lens Clean laser lens using a soft dry brush If the problem remains unsolved after performing the checks described above call the Toll free Helpline at 1 800 689 9928 Repair Parts INCLUDES 1 Pc 40T carbide tipped blades 1 pc hold down clamp 1 pc dust collection bag 1 pair ...

Page 26: ...26 Exploded View ...

Page 27: ... 1 14 Armature 1 15 Stator 1 16 Washer 2 17 Spring washer 2 18 Screw 2 19 Fan baffle 1 20 Bearing 1 21 Gear lock pin spring 1 22 Gear lock pin 1 23 Gear lock pin cap 1 24 Screw 2 25 Anti finger touch plate 1 26 Gear case 1 27 Exhaust port 1 28 Screw 2 29 Nut 1 30 Knurled thin nut 1 31 Socket head screw 1 32 Depth of cut adjust knob 1 33 Screw 6 34 Lower handle 1 35 Cold clamp 1 36 Screw 3 37 Screw...

Page 28: ... 1 51 Switch 1 52 Spring 1 53 Switch lock button 1 54 Fixed guard 1 55 Needle bearing 1 56 C clip 1 57 Gear 1 58 Gear washer 1 59 Key 1 60 Spindle 1 61 Bearing 1 62 Screw 2 63 Gear case cover 1 64 Spring washer 2 65 Screw 2 66 Blade flange inner 1 67 Blade 1 68 Blade flange outer 1 69 Blade bolt 1 70 Rivet 4 71 Moving guard 1 72 Screw 1 73 Spring washer 1 74 Big washer 1 75 Cast centre 1 76 Spring...

Page 29: ...Hex grub screw 1 91 Lock pin 1 92 Lock pin spring 1 93 Lock pin cap 1 94 Rolled pin 1 95 Head sunk screw 2 96 Screw 1 97 Laser carrier 1 98 Washer 2 99 Spring washer 2 100 Screw 2 101 Laser 1 102 Laser cover 1 103 Screw 2 104 Trench depth bracket 1 105 Spring piece 1 106 Wave wsher 1 107 Screw 1 108 Spring bushing 1 109 Torsion spring 1 110 Slide end cap 1 111 Spring washer 2 112 Socket head screw...

Page 30: ...30 Socket head screw 1 131 Nut 1 132 Bevel pointer 1 133 Washer 1 134 Spring washer 1 135 Screw 1 136 Stud 1 137 Stud 1 138 Orientation board 1 139 Wave washer 1 140 Shoulder screw 1 141 Bevel scale 1 142 Socket head screw 1 143 Nut 1 144 Socket head screw 1 145 Washer 1 146 Locknut 1 147 Orientation block 1 148 Wave washer 1 149 Shoulder screw 1 150 Detent Spring 1 151 Detent Roll 1 152 Turntable...

Page 31: ... Rolled pin 1 169 Lock bolt 1 170 Support bar 1 171 Lock handle 1 172 Screw 1 173 Lock handle cap 1 174 Base 1 175 Rubber foot 4 176 Mitre scale 1 177 Spring washer 2 178 Screw 2 179 Orientation case 1 180 Bolt knurled 1 181 Fence 1 182 Attach fence 1 183 Screw 1 184 Clamp 1 185 Support arm 1 186 Knob 1 187 Workpiece knob 1 188 Support pole 1 189 Knob 1 190 Socket head screw 4 191 Washer 4 192 Saf...

Page 32: ...following conditions and limitations a a bill of sale verifying the purchase and purchase date must be provided b this warranty will not apply to any product or part thereof which is worn or broken or which has become inoperative due to abuse misuse accidental damage neglect or lack of proper installation operation or maintenance as outlined in the applicable owner s manual or operating instructio...

Page 33: ...ered under the product manufacturer s warranty if any Additional Limitations This warranty applies only to the original purchaser and may not be transferred Neither the retailer nor the manufacturer shall be liable for any other expense loss or damage including without limitation any indirect incidental consequential or exemplary damages arising in connection with the sale use or inability to use ...