MasterCraft MAXIMUM 054-1232-4 Instruction M Download

Page: 17 / 19

model no. 054-1232-4 | contact us 1.800.689.9928

No.

Part No.

description

No.

Part No.

description

3320601000

Left Housing
Assembly

3320103000

Knob Set

3420338000

Left Alum Cover

3320104000

Knob Assembly

3320616000

Push Button

3551339000

Bush

3121037000

Cord Guard

3420945000

Alum Cover

4810002000

Power Cord &
Plug

5610022000

Tapping Screw

5680019000

Hexagon
Wrench

3120477000

Bearing Holder

3320819000

Left Handle
Assembly

3520055000

Aligning
Bearing

3320820000

Right Handle
Assembly

5610106000

Tapping Screw

3660030000

Spring

3420946000

Drive Bracket

3123857000

Lock Pin

3520057000

Lower Sliding
Bearing

3320615000

Lock Button

3420129000

Sliding Bearing
Support

3121459000

Switch Cover

5610021000

Tapping Screw

3420675000

Hander Lever

5650001000

Plain Washer

3320105000

Switch Lock A

3120444000

Dust Seal

3660072000

Spring

3120491000

Guiding Block

3123856000

Trigger Lock

3550213000

Pendulum Pin

3120457000

Limiting Piece

3660071000

Spring

3660054000

Spring

3550202000

3700220000

Connecting
Piece

3550191000

Pin 1

3121471000

Pendulum Lever

2822446000

Plunger
Assembly

3700536000

Felt Ring

3550214000

Crank Roller

3700145000

Washer

5700022000

Needle Bearing

5660027000

Circlips For
Shaft

5660007000

Circlips For
Shaft

3660050000

Spring B

3700183000

Washer C

3700191000

Cap

3550993000

Gear Set

5610040000

Tapping Screw

5700030000

Needle Bearing

2822669000

Link Assembly

3700203000

Washer 1

No.

Part No.

description

No.

Part No.

description

3520058000

Pendulum Plate

3660055000

Carbon brush
Spring

3700224000

Counterweight
A

4870043000

Switch

3700225000

Counterweight

4890524000

PCB Assembly

3700226000

Washer

4930004000

Connecter

3700184000

Washer D

3123861000

Left Indictor
Cover

2820588000

Bearing Support
Assembly

4540017000

Power Supply
Indicator

5700045000

Steel Ball

3123860000

Right Indictor
Cover

3120016000

Spring Tube

3320248000

Vacuum Adapter

5620064000

Screw

3700675000

Rip Fence

3700227000

Washer

3124066000

Blade Storage

3550201000

Located Pin

3420814000

Base Plate

2822593000

Roller Support
Set

3124065000

Base Plate Cover

3400175000

Knob

3700236000

Clamp Washer

5610079000

Thread Forming
Screw

5620013000

Hexagon Socket
Screw

3123859000

Switch Actuator

3320602000

Right Housing
Assembly

3123858000

Lever

2822242000

Blowing Knob

3660051000

Spring

3420339000

Right Alum
Cover

3123855000

Link

3650099000

Wire Guard

2750897000

Rotor

3121368000

Guard

3700164000

Square Nut

100

3123507000

Transparent Cap

2740270000

Stator

101

4360001000

LED

5610024000

Tapping Screw

102

2780030000

Laser Set

3120234000

Cord Anchorage

103

4890523000

PCB Assembly

4960017000

Carbon Brush

104

5700011000

Ball Bearing

2820587000

Brush Support
Assembly

105

5700004000

Ball Bearing

If the problem remains unsolved after performing the checks described above,
call the toll-free helpline at 1-800-689-9928.

ART

Summary of Contents for MAXIMUM 054-1232-4

Page 1: ...INSTRUCTION MANUAL IMPORTANT Read and understand this instruction manual thoroughly before using the product model no 054 1232 4 Orbital Jigsaw with Laser Line and 360 Scroll Cutting ...

Page 2: ...ions 22 28 Maintenance 29 Troubleshooting 30 Part list 31 33 Warranty 34 35 NOTE If any parts are missing or damaged or if you have any questions please call our toll free helpline at 1 800 689 9928 SAVE THESE INSTRUCTIONS This manual contains important safety and operating instructions Read all instructions and follow them with use of this product TABLE OF CONTENTS ...

Page 3: ...efers to your mains operated corded power tool or battery operated cordless power tool Work area safety Keep the work area clean and well lit Cluttered or dark areas invite accidents Do not operate power tools in explosive atmospheres such as in the presence of flammable liquids gases or dust Power tools create sparks which may ignite the dust or fumes Keep children and bystanders away while opera...

Page 4: ... and or the battery pack from the power tool before making any adjustments changing accessories or storing power tools Such preventive safety measures reduce the risk of starting the power tool accidentally Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool Power tools are dangerous in the hand...

Page 5: ...rom this device should never be directed toward any person for any reason Be sure the laser beam is aimed at a workpiece such as wood or rough coated surfaces that does not have a reflective surface Do not use on surfaces like sheet steel that have a shiny reflective surface The shiny surface may reflect the beam back at the operator Be aware that laser light reflected off a mirror or any other re...

Page 6: ...wrench 16 Top handle 6 Push on switch 17 Edge guide 7 Blade storage 18 Live tool indicator LED light 8 Bevel angle scale 19 Edge guide mounting slot 9 Locking knob for edge guide 20 Base plate 10 Blade guide 21 Laser aperture 11 Laser on off button KEY PARTS DIAGRAM WARNING Remove the orbital jigsaw from the package and examine it carefully Do not discard the carton or any packaging material until...

Page 7: ...sawdust removal system Push the vacuum blower knob to blow debris away from the cutting area or attach the vacuum adapter fig 2 to a wet dry vac hose with a 1 1 2 38 mm adapter all sold separately 1 Unplug the saw 2 Switch the vacuum blower knob to the BLOWER position in order to blow sawdust metal and plastic chips away from the cutting area 3 Switch the vacuum blower knob fig 3 to the VACUUM pos...

Page 8: ...soft woods SCROLLING CONTROL KNOB fig 6 The scrolling feature allows the blade to be rotated 360 It is ideal for cutting curves designs and detailed pattern work 1 To engage the scrolling function move the scrolling orbit control lever to the SCROLLING position fig 5 2 Grasp the scrolling control knob fig 6 3 The scrolling control knob can be rotated 360 to the left or right while guiding the saw ...

Page 9: ...de change lever Insert the blade directly into the slot of the tool less blade change holder fig 8 The teeth of the blade should be facing the front and pointing up when saw is right side up in cutting position and the back of the blade must rest in the groove of the blade guide rollers 5 Pull the blade to make sure it is securely locked in place ASSEMBLY INSTRUCTIONS CAUTION Once the blade is ins...

Page 10: ...m undue wear 1 The variable speed dial is used to adjust the speed of the blade 2 Turn the dial to increase or decrease the speed of the blade fig 10 3 Position 1 selects the slowest blade speed position 6 selects the fastest blade speed Adjust blade speed for optimum performance Workpiece to be cut Number on the variable speed dial Wood 5 6 Mild steel 2 5 Stainless steel 3 4 Aluminium 3 6 Plastic...

Page 11: ... of the edge guide through the slots in the base of the orbital jigsaw It can be inserted from either side of the base with the edge guide facing down 2 Screw the edge guide locking knob into the threaded hole in the base in order to tighten the edge guide bar in place 3 Measure the distance from the edge of the workpiece to the cutting line Slide the edge guide to this desired distance and tighte...

Page 12: ...re is convenient for continuous sawing applications 5 To release the lock on button press and release the trigger switch USING THE LASER LIGHT FEATURE fig 17 Your orbital jigsaw has a built in laser light To activate the laser plug in your orbital jigsaw and press the laser ON OFF button 1 Mark the cutting line on the workpiece 2 Adjust the cutting angle and cutting speed as needed 3 Plug in the s...

Page 13: ...utting blade Be extremely careful to move the saw very slowly as you cut Use the low speeds position 1 2 or 3 on the variable speed dial Also use the LOW position on the orbital control lever Do not twist bend or force the blade If the saw jumps or bounces as you cut change to a blade with finer teeth If the blade begins to clog when cutting soft metal change to a blade with coarser teeth For easi...

Page 14: ...ly holding the toe of the saw base in order to prevent side wobble 5 Slowly pivot the saw downward as if on a hinge until the blade cuts through and the base rests flat on the workpiece 6 Begin sawing along the cutting line in the usual manner MAKING SHARP CORNERS 1 Cut up to the corner and then back up slightly before rounding the corner 2 After the opening is complete go back to each corner and ...

Page 15: ... vibration or noise occurs turn the saw off immediately and have the problem corrected before further use Unplug the saw from the socket before cleaning or performing any maintenance Using compressed air may be the most effective cleaning method Always wear safety goggles when cleaning tools using compressed air If the power cord is damaged it must be replaced with an identical replacement part an...

Page 16: ...ng glasses available separately LED worklight does not light The tool isn t plunged in Make sure the tool is plugged in The scrolling control cannot be turned The Orbit Scrolling lever is not in the Scrolling position Set the lever in the Scrolling position If the problem remains unsolved after performing the checks described above call the toll free helpline at 1 800 689 9928 Exploded View WARNIN...

Page 17: ...0000 Tapping Screw 53 5700030000 Needle Bearing 27 2822669000 Link Assembly 54 3700203000 Washer 1 No Part No Description No Part No Description 55 3520058000 Pendulum Plate 80 3660055000 Carbon brush Spring 56 3700224000 Counterweight A 81 4870043000 Switch 57 3700225000 Counterweight 82 4890524000 PCB Assembly 58 3700226000 Washer 83 4930004000 Connecter 59 3700184000 Washer D 84 3123861000 Left...

Page 18: ... after a reasonable period of use d This warranty will not apply to routine maintenance and consumable items including but not limited to fuel lubricants vacuum bags blades belts sandpaper bits fluids tune ups or adjustments e This warranty will not apply where damage is caused by repairs made or attempted by others i e persons not authorized by the manufacturer f This warranty will not apply to a...

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MasterCraft MAXIMUM 054-1232-4, Instruction M

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