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CUTTING METAL

1.  Lift the swing arm fully upward as far 

as it will go. 

2.  Adjust the mitre gauge as required. 

 

3. 

Firmly lock the metal workpiece to be 

cut in the vise. 

4.  Make sure you are wearing your safety 

goggles, dust mask and hearing 

protection. 

5.  Lower the cut-off blade until it 

is about 1

"

 (2.5 cm) above the 

workpiece. 

6.  While holding the chop saw handle 

firmly in your right hand, turn the 

motor switch On.

 

7.  Wait for motor to get up to its full 

speed. Carefully lower the cut-off 

blade until it contacts the workpiece. 

8.  Apply only slight pressure to the chop 

saw handle as it begins to cut through 

the workpiece. DO NOT apply too 

much pressure to the handle, as this 

will cause the motor to slow down, 

slow the cutting action and damage 

the motor.

   NOTE: 

The cut-off disc MUST NOT be touching

   the workpiece when the motor switch is turned On.

   NOTE: 

Many sparks will be generated as soon as

   the cut-off disc touches the workpiece.

 

   WARNING!

Never touch the workpiece immediately 

after a cut is completed. The metal in the 

cutting area will be red hot and will cause 

severe burns to your skin.

 

  MAINTENANCE 

9.  When the cut-off disc has completely 

cut through the workpiece, release 

the trigger switch immediately. Wait 

for the motor to come to a complete 

stop before lifting the cut-off disc 

away from the workpiece.

REPLACING CARBON MOTOR 
BRUSHES

The carbon motor brushes will wear 

down and require replacing. The time 

intervals between replacements will vary 

depending upon the type of materials 

being cut and the hours of use. It is 

recommended that the brushes be 

checked after each 10 hours of use. When 

the length of the carbon brush reaches 

1/4” (6.35 mm), the brushes should be 

replaced.

       

1.  Use a #2       screwdriver and remove 

four screws (1) from the motor end 

cap (2).  

2.  Pull the motor end cap from the 

motor housing (3). 

3.  Use needle-nose pliers to pull the 

spade connector (4) from the spade. 

4.  Use needle-nose pliers to pull the 

brush retainer spring (5) away from 

the carbon brush (6).

   

 

   WARNING!

Unplug the tool from the power source 

before removing the motor end cap.

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model no. 055-6701-6     contact us 1-800-689-9928

I

  

OPERATING INSTRUCTIONS

 

  

OPERATING INSTRUCTIONS

 

Summary of Contents for Maximumu 055-6701-6

Page 1: ......

Page 2: ...n manual thoroughly before using the product The manual contains important information for your safety as well as operating and maintenance advise Keep this instruction manual for future use Should thisproduct be passed on to a third party then this instruction manual must be included NOTE If any parts are missing or damaged or if you have any questions please call our toll free helpline at 1 800 ...

Page 3: ...caution are factors that cannot be built into the product This instruction manual includes the following General safety rules Operation Specific safety rules and symbols Maintenance Functional description Accessories Assembly EYE EAR LUNG PROTECTION WARNING ALWAYS WEAR EYE PROTECTION THAT CONFORMS WITH CSA Z94 3 OR ANSI SAFETY STANDARD Z87 1 FLYING DEBRIS can cause permanent eye damage Prescriptio...

Page 4: ...EA SAFETY Keep work area clean and well lit Cluttered or dark areas invite accidents Do not operate power tools in explosive atmospheres such as in the presence of flammable liquids gases or dust Power tools create sparks that may ignite the dust or fumes Keep children and bystanders away while operating a power tool Distractions can cause you to lose control ELECTRICAL SAFETY Power tool plugs mus...

Page 5: ...for your job The correct power tool will do the job better and safer at the rate for which it was designed Do not use the power tool if the switch does not turn it On and Off Any power tool that cannot be controlled with the switch is dangerous and must be repaired Disconnect the plug from the power source and or the battery pack from the power tool before making any adjustments changing accessori...

Page 6: ... is designed ONLY for use with abrasive cut off discs SAVE THESE INSTRUCTIONS FOR REFERENCE Use this chop saw for cutting steel only Cutting ceramic materials will create excessive dust and cause damage to the motor Always use a dust mask along with safety goggles when operating the chop saw Always use hearing protection when operating the chop saw Do not wear gloves neckties or loose clothing Do ...

Page 7: ...ne voltage resulting in loss of power and overheating The table below shows the correct size to use according to cord length and nameplate ampere rating If in doubt use the next heavier gauge The smaller the gauge number the heavier the cord Be sure your extension cord is properly wired and in good condition Always replace a damaged extension cord or have it repaired by a qualified electrician bef...

Page 8: ... Volts A Amperes Hz Hertz W Watts kW Kilowatts Microfarads L Litres Kg Kilograms H Hours N cm2 Newtons per square centimetre Pa Pascals OPM Oscillations per minute Min Minutes S Seconds or AC Alternating current Three phase current Three phase alternating current with neutral Read all safety instructions Direct current SYMBOLS No load speed Alternating or direct current Class II construction Splas...

Page 9: ...to another location replacing the cut off blade clamping material in the vise adjusting the guard cleaning or when not in use Disconnecting the chop saw will prevent accidental starting that could cause serious personal injury WARNING The chop saw is very heavy For safety in carrying the chop saw always lift it using one hand on the carrying handle and the other under the base SETTING THE DEPTH ST...

Page 10: ... NOTE The guard should always rise and fall freely when the swing arm is lowered and raised as outlined in 1 2 above If it does not clean any cuttings out from around the guard mechanism 3 4 When the arbor lock engages the arbor tighten the arbor cap screw 3 by turning it clockwise using the 17 mm wrench supplied 5 When the arbor cap screw is fully tightened remove the wrench release the arbor loc...

Page 11: ...upward in the released position pull the vise adjustment handle toward you to quickly open the vise 4 To quickly close the vise release the quick release nut and push the crank away from you 5 Use the crank to completely tighten the vise on the workpiece ON OFF SWITCH To turn the chop saw On squeeze the switch trigger 1 until the chop saw starts To turn the chop saw Off release the switch trigger ...

Page 12: ...he large and small washers are facing the cut off disc b Make sure the flats of the washer holes slide over the matching flats of the arbor WARNING Reset the depth stop The new blade will be larger and will damage the work surface if the depth stop is not readjusted NOTE If the cut off disc wobbles or vibrates turn the switch Off immediately Recheck to make sure the cut off disc is installed corre...

Page 13: ... after a cut is completed The metal in the cutting area will be red hot and will cause severe burns to your skin MAINTENANCE 9 When the cut off disc has completely cut through the workpiece release the trigger switch immediately Wait for the motor to come to a complete stop before lifting the cut off disc away from the workpiece REPLACING CARBON MOTOR BRUSHES The carbon motor brushes will wear dow...

Page 14: ...ces can damage the tool and the workpiece LUBRICATION All of the bearings in this tool are lubricated with a sufficient amount of high grade lubricant for the life of the unit under normal conditions Therefore no further lubrication is required WARNING Do not allow brake fluids gasoline petroleum based products penetrating oils etc to come into contact with plastic parts These substances contain c...

Page 15: ...ecting pipe cover 2 7 2050050034 Gemel torsional spring 1 8 2040320003 Connecting pipe 1 9 4060090011 Hex lock nut 1 10 2050050043 Hex screw M10X25 1 11 2030280002 Little flange plate 1 12 2030280001 Big flange plate 2 13 3140160001 Rubber 1 14 1270030037 Movable guard 1 Key Part Description Qty 15 2040320001 Screw 2 16 4040010036 Flat washer 2 17 4060090001 Hex lock nut M5 2 18 4020010024 Screw M...

Page 16: ...tail purchase against defects in workmanship and materials Subject to the conditions and limitations described below this product if returned to us with proof of purchase within the stated warranty period and if covered under this warranty will be repaired or replaced with the same model or one of equal value or specification at our option We will bear the cost of any repair or replacement and any...

Page 17: ...l be covered under the product manufacturer s warranty if any Additional Limitations This warranty applies only to the original purchaser and may not be transferred Neither the retailer nor the manufacturer shall be liable for any other expense loss or damage including without limitation any indirect incidental consequential or exemplary damages arising in connection with the sale use or inability...

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