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PERSONAL HAZARD WARNINGS

During cleaning and flushing, solvents can be forcefully expelled from fluid and air passages. Some 
solvents can cause eye injury. Be sure user and bystanders in the area are wearing impact resistant 
eye and face protection. Even small projectiles can injure eyes and cause blindness.

Air under pressure can cause severe injury. Always shut off air supply, drain hose of air pressure and 
disconnect tool from air supply when not in use, before changing accessories or when making repairs.
Never direct air at yourself or anyone else. Whipping hoses can cause serious injury. Always check for
damaged or loose hoses and fittings. Never use quick-change couplings at tool. They add weight and
could fail due to vibration. Instead, add a hose whip and connect coupling between air supply and hose
whip, between hose whip and leader hose whip, or between hose whip and leader hose.

DO NOT EXCEED

MAXIMUM AIR PRESSURE OF 70 PSI.

Always use tool a safe distance from other people in work area.

Maintain tools with care. Keep tools clean and oiled for best and safest performance. Follow instructions
for lubricating and changing accessories. Wiping or cleaning rags and other flammable waste materials
must be placed in a tightly closed metal container and disposed of later in the proper fashion.

Do not wear loose or ill-fitting clothing. Remove watches and rings. Do not overreach. Keep proper footing
and balance at all times. Slipping, tripping and falling can be a major cause of serious injury or death. Be
aware of excess hose left on the walking or work surface. Do not abuse hoses or connectors. Never carry
tool by the hose or yank it to disconnect from power supply. Keep hoses from heat, oil and sharp edges.
Check hoses for weak or worn condition before each use, making certain that all connections are secure.

High sound levels can cause permanent hearing loss. Protect yourself from noise. Noise levels vary with
work surface. Wear ear protectors. When possible secure work with clamps or vise so both hands are
free to operate tool.

Repetitive work motions, awkward positions and exposure vibration can be harmful to hands and 
arms. Avoid inhaling dust or handling debris from work processes, which can be harmful to your health.
Operators and maintenance personnel must be physically able to handle the bulk, weight and power of
the tool. This tool is not intended for using in explosive atmospheres and is not insulated for contact with
electric power sources. Solvent and coatings can be highly flammable or combustible especially when
sprayed. Adequate exhaust must be provided to keep air free of accumulations of flammable vapors.
Smoking must never be allowed in the spray area. Fire extinguishing equipment must be present in the
spray area. Never spray near sources of ignition such as pilot lights, welders, etc.

• FAILURE TO HEED ALL WARNINGS COULD RESULT IN SEVERE PERSONAL OR BYSTANDER INJURY,

EVEN DEATH.

• ONLY USE TOOLS FOR PURPOSE THEY ARE INTENDED FOR.
• YOU MUST WEAR PROTECTIVE EYEWEAR AND SUITABLE RESPIRATORY PROTECTION (OSHA

APPROVED) WHILE SPRAYING OR CLEANING THIS GUN OR ITS ATTACHMENTS.

• NEVER AIM SPRAY GUN AT PEOPLE. SOLVENTS AND THINNERS CAN CAUSE INJURY.
• DO NOT EXCEED RATED OPERATING PRESSURE.
• CAUTION: POTENTIAL FLAMMABILITY OF SPRAYED PAINT, AND AVOID SPRAYING NEAR FLAMES 

OR SPARKS.

• USE PAINT MASK/RESPIRATOR WHILE OPERATING PRODUCT.
• USE PRODUCT ONLY IN WELL-VENTILATED AREAS.
• WEAR EAR PROTECTORS.
• HALOGENATED HYDROCARBON SOLVENTS. FOR EXAMPLE: METHYLENE IS NOT CHEMICALLY 

COMPATIBLE WITH THE ALUMINUM THAT MIGHT BE USED IN MANY SYSTEM COMPONENTS.

2

Summary of Contents for 690041

Page 1: ...UN SET KEEP MANUAL WITH IMPORTANT RECORDS FOR SAFETY INSTRUCTIONS OPERATING PROCEDURES AND WARRANTY Please retain these instructions for future reference If you encounter any problems or difficulties please contact our toll free Customer Service Department at 1 800 423 3598 TOUCH UP SPRAY GUN ...

Page 2: ... hoses from heat oil and sharp edges Check hoses for weak or worn condition before each use making certain that all connections are secure High sound levels can cause permanent hearing loss Protect yourself from noise Noise levels vary with work surface Wear ear protectors When possible secure work with clamps or vise so both hands are free to operate tool Repetitive work motions awkward positions...

Page 3: ...spray If in doubt as to whether or not a coating or cleaning material is compatible contact your material supplier Spray materials may be harmful if inhaled or if there is contact with the skin Adequate exhaust must be provided to keep the air free of accumulations of toxic materials Use a mask or respirator whenever there is a chance of inhaling sprayed materials The mask must be compatible with ...

Page 4: ...ere it can be drained off Each low point in an air line acts as a water trap Such points should be fitted with an easily accessible drain See diagram above 4 AIR FLOW LENGTH OF PIPE CFM 50 ft 15 24m 100 ft 30 48m 150 ft 45 72m 200 ft 60 96m 10 17 m3 h 1 2 12 7mm 3 4 19mm 3 4 19mm 20 34 m3 h 3 4 19mm 3 4 19mm 3 4 19mm 3 4 19mm 30 51 m3 h 3 4 19mm 3 4 19mm 1 2 5cm 1 2 5cm 40 68 m3 h 1 2 5cm 1 2 5cm ...

Page 5: ...ained by turning the air nozzle to the desired position then tightening the retainer ring As width of spray gun is increased more material must be allowed to pass through the gun to obtain same coverage on the increased area SPRAYING Spray pattern may be infinitely adjusted from round to flat In normal use the nozzle wings are horizontal as shown here This provides a vertical fan shaped pattern wh...

Page 6: ...should be held at right angle to the surface being covered moving parallel with the surface For precise control of the gun and material the trigger should be released before the end of the stroke Hold the gun from 6 to 12 inches 15 24cm to 30 48cm away from the surface depending on material and atomizing pressure For a uniform finish lap each stroke over the preceding stroke making sure the spray ...

Page 7: ...un pressure cup also available less regulator PRESSURE FEED TANK HOOKUP For portable painting operations Double regulator Air pressure for atomization and fluid supply is regulated by two individual air regulators on tank PRESSURE FEED TANK HOOKUP For medium production spraying Single regulator Air pressure for atomization is regulated at extractor Fluid pressure is regulated at tank regulator PRE...

Page 8: ... PRESSURE TANK Shut off air supply to tank and release pressure on tank Open vent and loosen air nozzle Hold a piece of cloth over the air nozzle and squeeze trigger Air will back up through fluid nozzle and force fluid out of hose into tank Next put enough thinner into tank to wash hose and gun thoroughly Spray thinner through the gun until it is clean Attach fluid hose to air line and blow it ou...

Page 9: ...tool that is softer than brass 5 Adjust the fluid needle valve so when gun is triggered air flow occurs before fluid flow SERVICE Tool service must be performed only by qualified repair personnel Service or maintenance performed by unqualified personnel could result in a risk of injury When servicing a tool use only identical replacement parts Follow instructions in the Maintenance section of this...

Page 10: ... dried out b Fluid nozzle loosely installed or dirt between nozzle and body c Needle sealing damaged a Back up knurled nut and put a few drops of machine oil on packing Retighten nut b Take off fluid nozzle Clean rear of nozzle and seat in gun body Replace nozzle and bring in tight to body c Replace 4 sealing Improper spray pattern a Gun improperly adjusted b Dirty air cap c Fluid tip obstructed d...

Page 11: ...ng b Sluggish needle c Tight packing nut d Worn fluid nozzle or needle a Lubricate b Lubricate c Adjust d For pressure feed replace with new fluid nozzle and needle Thin sandy and coarse finish a Gun held too far from surface b Atomization pressure set too high a Move gun closer to surface b Adjust atomization pressure Thick dimpled finish resembling orange peel Gun held too close to surface Move ...

Page 12: ...pring 1 4 Trigger 1 14 Fluid Control Knob 1 5 Gun Body 1 15 Packing Material 1 6 Washer 1 16 Packing Nut 1 7 Valve Seat 1 17 Spray Control Assembly 1 8 Valve 1 18 Complete Lid Assembly 1 9 Spring 1 19 Container Gasket 1 10 0 Ring 1 20 Container 1 PARTS LIST 690041 12 1 2 5 14 15 16 17 18 13 12 11 10 9 8 7 6 12 1 17 1 17 2 17 3 17 4 12 2 12 3 19 20 3 4 ...

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Page 16: ... FOR CUSTOMER SERVICE 1 800 423 3598 WEAR SAFETY GLASSES WARNING 1431 VIA PLATA LONG BEACH CA 90810 1462 Copyright 2004 Alltrade Tools LLC Rev 1 www handtoolonline com ...

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