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10

SPRAY PATTERN

CONDITION

PROBLEM

SOLUTION

One side of nozzle wing is clogged.

Soak nozzle in solvent to loosen
clogs, then blow air through until
clean. To clean orifices use a 
toothpick. Never try and detach
dried material with sharp tool.

a) Loose air nozzle.

b) Material around outside of air

nozzle has dried.

a) Trigger air nozzle.

b) Take off air nozzle and 

wipe off fluid tip, using 
rag moistened with thinner.

a) Atomization air pressure is set

too high.

b) Trying to spray a thin material 

in too wide a pattern.

a) Reduce air pressure.

b) Increase material control by

turning fluid. Control screw 
to left, while reducing spray
width by turning spray width
adjustment screw to right.

Spitting

a) Packing around needle valve is

dried out.

b) Fluid nozzle loosely installed or

dirt between nozzle and body.

c) Needle sealing damaged.

a) Back up knurled nut and put 

a few drops of machine oil 
on packing. Retighten nut.

b) Take off fluid nozzle. Clean rear

of nozzle and seat in gun body.
Replace nozzle and bring in tight
to body.

c) Replace #4 sealing.

Improper spray pattern

a) Gun improperly adjusted.

b) Dirty air cap.

c) Fluid tip obstructed.

d) Sluggish needle.

a) Readjust gun.

Follow instructions carefully.

b) Clean air cap.

c) Clean.

d) Lubricate.

Unable to get round spray

Fan adjustment screw 
not seating properly.

Clean or replace.

Will not spray

a) No air pressure at gun.

b) Fluid pressure too low with 

internal mix cap and pressure
tank.

c) Fluid control screw not open

enough.

d) Fluid too heavy for suction feed.

a) Check air supply and air lines.

b) Increase fluid pressure at tank.

c) Open fluid control screw.

d) Thin material or change to 

pressure feed.

TROUBLESHOOTING 

Summary of Contents for 690042

Page 1: ...ET KEEP MANUAL WITH IMPORTANT RECORDS FOR SAFETY INSTRUCTIONS OPERATING PROCEDURES AND WARRANTY Please retain these instructions for future reference If you encounter any problems or difficulties plea...

Page 2: ...hoses from heat oil and sharp edges Check hoses for weak or worn condition before each use making certain that all connections are secure High sound levels can cause permanent hearing loss Protect yo...

Page 3: ...to whether or not a coating or cleaning material is compatible contact your material supplier Spray materials may be harmful if inhaled or if there is contact with the skin Adequate exhaust must be p...

Page 4: ...re it can be drained off Each low point in an air line acts as a water trap Such points should be fitted with an easily accessible drain See diagram above 4 AIR FLOW LENGTH OF PIPE CFM 50 ft 15 24m 10...

Page 5: ...an shaped pattern which gives maximum even material coverage as the gun is moved back and forth parallel to the surface being finished SIPHON SPRAYING Set atomization pressure at approximately 50 PSI...

Page 6: ...m to 30 48cm away from the surface depending on material and atomizing pressure For a uniform finish lap each stroke over the preceding stroke making sure the spray is smooth and wet Using the lowest...

Page 7: ...essure for atomization and fluid supply is regulated by two individual air regulators on tank PRESSURE FEED TANK HOOKUP For medium production spraying Single regulator Air pressure for atomization is...

Page 8: ...N USED WITH PRESSURE TANK Shut off air supply to tank and release pressure on tank Open vent and loosen air nozzle Hold a piece of cloth over the air nozzle and squeeze trigger Air will back up throug...

Page 9: ...ool that is softer than brass 5 Adjust the fluid needle valve so when gun is triggered air flow occurs before fluid flow SERVICE Tool service must be performed only by qualified repair personnel Servi...

Page 10: ...dried out b Fluid nozzle loosely installed or dirt between nozzle and body c Needle sealing damaged a Back up knurled nut and put a few drops of machine oil on packing Retighten nut b Take off fluid n...

Page 11: ...g b Sluggish needle c Tight packing nut d Worn fluid nozzle or needle a Lubricate b Lubricate c Adjust d For pressure feed replace with new fluid nozzle and needle Thin sandy and coarse finish a Gun h...

Page 12: ...ner Inlet Assembly 1 22 Screw 1 6 Needle Seat 1 23 Spring 1 7 Felt Washer 1 24 Valve 1 8 Air Valve Set 1 25 Air Regulator Housing 1 9 Pivot 1 26 Gasket 1 10 Trigger 1 27 Packing Material 1 11 C Clip 2...

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Page 15: ...IBC blank 15...

Page 16: ...FOR CUSTOMER SERVICE 1 800 423 3598 WEAR SAFETY GLASSES WARNING 1431 VIA PLATA LONG BEACH CA 90810 1462 Copyright 2004 Alltrade Tools LLC Rev 1 www handtoolonline com...

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