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deadlocking adj.  pertaining to any feature which,
when fully engaged, resists attempts to move the 
latch or bolt in the unlocking direction through 
direct pressure

declining step key n.  a key whose outs are
progressively deeper from bow to tip

decode v.  to determine a key combination by
physical measurement of a key and/or cylinder parts

decoder gauge n.   a measuring device which helps
determine the combination of a lock or cylinder
without removing the tumblers

depth key set n.  a set of keys used to make a code
original key on a key duplicating machine to a lock
manufacturer's given set of key bitting specifications.
Each key is cut with the correct spacing to one 
depth only in all bitting positions, with one key for
each depth.

derived series n.  a series of blind codes and 
bittings which are directly related to those of another
bitting list

direct code n.  a designation assigned to a particular
key which includes the actual combination of the key

disc tumbler n.  1.  a flat tumbler which must be
drawn into the cylinder plug by the proper key so
that none of its extremities extends into the shell  
2.  a flat, usually rectangular tumbler with a gate
which must be aligned with a sidebar by the 
proper key

double-acting lever tumbler n.   one that must 
be lifted a precise amount, neither too little nor too
much to allow movement of a bolt

double bitted key n.  a key bitted on two opposite
surfaces

double pin v.  to place more than one master pin in 
a single pin chamber

drilled key n.  a type of bit key with a hole drilled
into the shank from the tip 

driver spring n.  a spring placed on top of the pin
stack to exert pressure on the pin tumblers

drop n.  a pivoting or swinging dust cover, 
see also “increment”

dummy cylinder n.  a non-functional facsimile of 
a rim or mortise cylinder used for appearance only,
usually to conceal a cylinder hole

duplicate v.  to copy, see also “duplicate key”

duplicate key n.  any key reproduced from a 
pattern key

dustproof cylinder n.  a cylinder designed to prevent
foreign matter from entering either end of the keyway 

-E-

effective plug diameter n.  the dimension obtained
by adding the root depth of a key cut to the length 
of its   corresponding bottom pin which establishes 
a perfect shear line. This will not necessarily be the
same as the actual plug diameter.

ejector hole n.  a hole found on the bottom of
certain interchangeable cores under each pin chamber.
It provides a path for the ejector pin.

ejector pin n.  a tool used to drive all the elements 
of a pin chamber out of certain interchangeable cores

electrified lockset n.   a lock which is 
controlled electrically

end ward n.  a ward which prevents complete
insertion and/or rotation of an incorrect key by
forming an obstruction to the end of the key

end ward cut n.  any cut made into a key to bypass
an end ward

-F-

factory original key n.  the out key furnished by the
lock manufacturer for a lock or cylinder

fail-safe adj.  a feature of a security device designed 
to release, for safety purposes, during a power loss

fence n.  1.  a projection on a lock bolt which
prevents movement of the bolt unless it can enter
gates of properly aligned tumblers, see also “sidebar”
2.  any locking element other than a sidebar or
shackle designed to enter a tumbler's gate

file cabinet lock n.  1.  any lock used on a file
cabinet  2.  a plunger lock cylinder for a gang lock
normally used in a file cabinet

finish n. a material, coloring and/or texturing
specification

first generation duplicate n.  a key which was
duplicated using a factory original key or a code
original key as a pattern

first key n.  any key produced without the use of 
a pattern key

five column progression n.  a process wherein key
bittings are obtained by using the cut possibilities in
five columns of the key bitting array

five pin master key n.  a master key for all
combinations obtained by progressing five 
bitting positions

flat type key n.  a key which is completely flat 
on both sides, usually used for warded or lever
tumbler locks

flexible head mortise cylinder n.  an adjustable
mortise cylinder which can be extended against spring
pressure to a slightly longer length

foot n.  the cam portion of the trunnion assembly in
some lever tumbler locks

four column progression n.  a process wherein key
bittings are obtained by using the cut possibilities in
four columns of the key bitting array

four pin master key n.  a master key for all
combinations obtained by progressing four 
bitting positions

frangible shackle n.  a padlock shackle designed 
to be broken easily

frangible shackle padlock n.  a padlock equipped
with an easily broken shackle

-G-

gate n.  a notch cut into the edge of a tumbler 
to accept a fence or sidebar

GGGMK abb.  great great grand master key

GGGMK'D abb.  great great grand master keyed

GGM abb.  great grand master key

GGMK abb.  great grand master key

GGMK'D abb.  great grand master keyed

GM abb.  grand master key

GMK'D abb.  grand master keyed

graduated drivers n.  a set of top pins of different
lengths. Usage is based on the height of the rest of the
pin stack, in order to achieve a uniform pin stack
height.  See also “compensate drivers”

grand master key n.  the key which operates two 
or more separate groups of locks, which are each
operated by a different master key

grand master key system n.  a master key system
which has exactly three levels of keying

grand master keyed adj.  of or pertaining to a lock or
cylinder which is or is to be keyed into a grand master
key system

great grand master key n.  the key which operates
two or more separate groups of locks which are each
operated by a different grand master key

great grand master key system n.  a master key
system which has exactly four levels of keying

great grand master keyed adj.  of or pertaining to a
lock or cylinder which is or is to be keyed into a great
grand master key system

great great grand master key n.  the key which
operates two or more separate groups of locks which
are each operated by different great grand master keys

Terminology

23

Summary of Contents for ProSeries 6121

Page 1: ...T E C H N I C A L M A N U A L ProSeries Padlock ISSUE 4 01...

Page 2: ......

Page 3: ...integration into facility padlock and door lock systems Today ProSeries is the only product line available for so many different applications making Master Lock the source for complete commercial secu...

Page 4: ...ly If the lock only needs to be rekeyed it is not necessary to remove the extension ball bearings or shackle Two functions are available in the locks NKR Non Key Retaining and NRK Non Removable Key an...

Page 5: ...be reversed to reassemble the lock A light application of assembly grease may be used to hold the ball bearings in place during assembly If the lock only needs to be rekeyed it is not necessary to rem...

Page 6: ...inside the last pin chamber to allow 180 rotation of the plug Align pin chambers in plug with service holes in the bottom of the shell to remove existing bottom pins and replace with new combination R...

Page 7: ...3 4 293S6321 6121 0427 See List P 14 6121 0420 6121 0423 6121 0424 6121 0421 6121 0422 2 3 8 Wide Laminated Steel Body Shackle Dimensions a 3 8 c 7 8 6325 3 4 293S6325 6121 0427 See List P 14 6121 042...

Page 8: ...831 0421 6830 0422 6121 0421 6121 0422 7030LT 3 293LTS6830 Page 14 1 3 4 Wide Solid Steel Body Shackle Dimensions a 5 16 c 29 32 7040 1 3 16 293S6121 See List 7040LJ 2 1 2 293LJS6121 6121 0427 Page 14...

Page 9: ...plate extension ball bearings or shackle Two functions are available in the locks NKR Non Key Retaining and NRK Non Removable Key and both functions are accomplished as a design feature of the extensi...

Page 10: ...421 6121 0424 N A N A 6841LJ 2 7 16 293LJS6121 6841BLJ 2 7 16 293LJB6840 2 Wide Solid Brass Body Shackle Dimensions a 3 8 c 29 32 6851 1 1 2 293S6125 6851B 1 1 2 293B6850 6121 0427 See List P 13 N A 6...

Page 11: ...in place during assembly If the lock only needs to be rekeyed it is not necessary to remove the extension ball bearings or shackle Two functions are available in the locks NKR Non Key Retaining and NR...

Page 12: ...1 3 4 Wide Solid Brass Body Shackle Dimensions a 5 16 c 29 32 6842 1 3 16 293S6121 6824B 1 3 16 293B6840 6842LF 1 1 2 293LFS6121 6121 0427 See List P 12 298 0629 6121 0423 6121 0424 N A 6621 0450 6842...

Page 13: ...mber 21 24 25 and 27 It may be rekeyed using our 291 pinning kit shown on page 19 There are times when you may want to use a four pin cylinder in a lock designed for the five pin cylinder because of k...

Page 14: ...a threaded hole used to mount it to the lock via the toe side shackle hole and the socket screw This cylinder also requires a special driver to be placed between the cylinder tail and the lock extensi...

Page 15: ...he factory If you are equipped for pinning SFIC cylinders you can key the cylinders into an existing A3 system without difficulty The listing below allows construction of a correct IC cylinder part nu...

Page 16: ...Once you have changed the pinning combination insert the plug into the shell Effective mid 2001 the crimp retainer is replaced with a new design E clip To service the new cylinder type remove the E c...

Page 17: ...to keyways and the corresponding part numbers Four Pin Five Pin Five Pin Five Pin Six Pin Keys and Keyways 15 900 K900 W900 S A F E T Y L O C K O U T K400 W400 K7000 W7000 K1 W1 K1R W1R K2 W2 K15 W15...

Page 18: ...determine the pinning of a master keyed cylinder With the example master key combination of 047345 at right and the change key combination of 405253 the first step is to figure out the bottom pins th...

Page 19: ...e taken to position them correctly within the lock during assembly Consult the component parts listings in this manual to determine the actual part numbers for the extensions RETAINERS There are three...

Page 20: ...r that can be used without a driver Use a 51 0600 or a 51W0600 cylinder for that option but realize that it will not be adaptable to a door hardware lockset ProSeries Extensions Retainers and Drivers...

Page 21: ...nd the part numbers of each tool next to the illustration of it Master Lock offers some specific service tools for the SFIC cylinders which may be ordered separately Tools 19 291 Pin Kit Key Gauge Hex...

Page 22: ...355 0 2200 0 2045 0 1890 NA 0 187 0 125 50 81 82 1710 1714 81KM 0 283 0 2820 0 2665 0 2510 0 2355 0 2200 0 2045 0 1890 0 1735 0 187 0 125 81MK 82MK 1710MK 1714MK 81RES 0 283 0 2740 0 2585 0 2430 0 227...

Page 23: ...lock master key n the one pin master key for all combinations listed as a block in the standard progression format BMK abb block master key bolt n any movable projection which blocks the movement of o...

Page 24: ...le or removable core any chamber which has a control shear line which is different from the operating shear line control cut n any bitting which operates the retaining device of an interchangeable or...

Page 25: ...ck or cylinder fail safe adj a feature of a security device designed to release for safety purposes during a power loss fence n 1 a projection on a lock bolt which prevents movement of the bolt unless...

Page 26: ...cylinder is combinated to the top master key and a change key increment n a usually uniform increase or decrease in the successive depths of a key cut which must be matched by a corresponding change i...

Page 27: ...y must pass to enter a lock keying n any specification for how a cylinder or group of cylinders are or are to be combinated in order to control access keying conference n a meeting of the end user and...

Page 28: ...gned to lock utility meters or valves and which require either a key or special wrench for removal mis cut adj of or pertaining to a key which has been cut incorrectly n a mis cut key MK abb master ke...

Page 29: ...condition brought about when a key cut which is too high forces its tumbler into the locking position This type of locking does not rely on gravity or spring pressure post of a key n the portion of a...

Page 30: ...sing a shim shoulder n any key stop other than a tip stop see also bow stop shove knife n a tool used with a set up plug which pushes the springs and pin tumblers into the cylinder shell shrouded shac...

Page 31: ...ocess wherein key bittings are obtained by using the cut possibilities in two columns of the key bitting array two pin master key n a master key for all combinations obtained by progressing two bittin...

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