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operating shear line n.  any shear line which allows
normal operation of a cylinder or lock

original key blank n.  a key blank supplied by 
the lock manufacturer to fit that manufacturer's
specific product

-P-

pack n.  the set of tumblers in a lever tumbler or
combination lock

padlock n.  a detachable and portable lock with a
shackle which locks into its case

page master key n.  the three-pin master key for 
all combinations listed on a page in the standard
progression format

paracentric adj.  1.  of or pertaining to a keyway with
one or more wards on each side projecting beyond the
vertical center line of the keyway to hinder picking  
2.  of or pertaining to a key blank made to enter such
a keyway

pattern key n.  1.  an original key kept on file to 
use in a key-duplicating machine when additional
keys are required   2.  any key which is used in a key-
duplicating machine to create a duplicate key

personal identification number n.  a series of
numbers and/or letters associated with a particular
individual as a means of identification

pick n.  a tool or instrument, other than the
specifically designed key, made for the purpose of
manipulating tumblers in a lock or cylinder into the
locked or unlocked position through the keyway,
without obvious damage.  v.  to manipulate tumblers
in a keyed lock mechanism through the keyway,
without obvious damage, by means other than the
specifically designed key

pick key n.  a type of manipulation key, cut or
modified to operate a lock or cylinder

pin v.  to install pin tumblers into a cylinder and/
or cylinder plug, see also “pin tumbler”

PIN abb.  personal identification number

pin chamber n.  the corresponding hole drilled into
the cylinder shell and/or plug to accept the pin(s) 
and spring

pin kit n.  a type of keying kit for a pin tumbler
mechanism

pin stack n.  all the tumblers in a given pin chamber,
see also “pin stack height”

pin stack height n.  the measurement of a pin stack,
often expressed in units of the lock manufacturer’s
increment or as an actual dimension

pin tray n.  see “layout tray”

pin tumbler n.  usually a cylindrical shaped 
tumbler. Three types are normally used: bottom pin,
master pin and top pin.

pin tweezers n.  pl.  a tool used in handling tumblers
and springs

pinning block n.  a holding fixture which assists 
in the loading of tumblers into a cylinder or 
cylinder plug

pinning chart n.  a numerical diagram which
indicates the sizes and order of installation of the
various pins into a cylinder. The sizes are usually
indicated by a manufacturer's reference number
which equals the quantity of increments a 
tumbler represents.

plug n.  the part of a cylinder which contains the
keyway, with tumbler chambers usually corresponding
to those in the cylinder shell

plug follower n.  a tool used to allow removal of 
the cylinder plug while retaining the top pins, springs,
and/or other components within the shell

plug holder n.  a holding fixture which assists in the
loading of tumblers into a cylinder plug

plug retainer n.  the cylinder component which
secures the plug in the shell

positive locking n.  the condition brought about
when a key cut which is too high forces its tumbler
into the locking position. This type of locking does
not rely on gravity or spring pressure.

post (of a key) n.  the portion of a bit key between
the tip and the shoulder, to which the bit(s) 
is attached

practical key changes n.  pl. the total number of
usable different combinations available for a specific
cylinder or lock mechanism

privacy key n.  a key which operates an SKD
cylinder, see also “emergency key”

profile cylinder n.  a cylinder with a usually uniform
cross section, which slides into place and usually 
is held by a mounting screw. It is typically used in
mortise locks of non-U.S. manufacture.

progress v.  to select possible key bittings, usually in
numerical order, from the key bitting array

progression n.  a logical sequence of selecting
possible key bittings, usually in numerical order from
the key bitting array

progression column n.  a listing of the key bitting
possibilities available in one bitting position as
displayed in a column of the key bitting array

progression list n.  a bitting list of change keys and
master keys arranged in sequence of progression

progressive n.  any bitting position which is
progressed rather than held constant

proprietary adj.  of or pertaining to a keyway and
key section assigned exclusively to one end user by the
lock manufacturer. It may also be protected by law
from duplication.

-R-

radiused blade bottom n.  the bottom of a key blade
which has been radiused to conform to the curvature
of the cylinder plug it is designed to enter

random master keying n.  any undesirable process
used to master key which uses unrelated keys to create
a system

rap v.  1.  to unlock a plug from its shell by striking
sharp blows to the spring side of the cylinder while
applying tension to the plug  2.  to unlock a padlock
shackle from its case by striking sharp blows to the
sides in order to disengage the locking dogs

ratchet lock n.  any lock which incorporates a ratchet
device allowing locking in more than one position

read v.  to decode a lock combination visually
without disassembly of the lock or cylinder

recombinate v.  to change the combination of a lock,
cylinder or key

recore v.  to rekey by installing a different core

register groove n.  the reference point on the key
blade from which some manufacturers index the
bitting depths

rekey v.  to change the existing combination of 
a cylinder or lock

removable cylinder n.  a cylinder which can be
removed from a locking device by a key and/or tool

removable shackle adj.  referring to a type of padlock
which is unlocked by removing the shackle from 
the case

repin v.  to replace pin tumblers, with or without
changing the existing combination

restricted adj.  of or pertaining to a keyway and
corresponding key blank whose sale and/or
distribution is limited by the lock manufacturer in
order to reduce unauthorized key proliferation

retainer n.  a component which is clipped or staked
in place to maintain the working relationship of 
other components

RH abb.  right hand

RHR abb.  right hand reverse bevel

rim cylinder n.  a cylinder typically used with surface
applied locks and attached with a back plate and
machine screws. It has a tailpiece to actuate the 
lock mechanism.

Terminology

27

Summary of Contents for ProSeries 6121

Page 1: ...T E C H N I C A L M A N U A L ProSeries Padlock ISSUE 4 01...

Page 2: ......

Page 3: ...integration into facility padlock and door lock systems Today ProSeries is the only product line available for so many different applications making Master Lock the source for complete commercial secu...

Page 4: ...ly If the lock only needs to be rekeyed it is not necessary to remove the extension ball bearings or shackle Two functions are available in the locks NKR Non Key Retaining and NRK Non Removable Key an...

Page 5: ...be reversed to reassemble the lock A light application of assembly grease may be used to hold the ball bearings in place during assembly If the lock only needs to be rekeyed it is not necessary to rem...

Page 6: ...inside the last pin chamber to allow 180 rotation of the plug Align pin chambers in plug with service holes in the bottom of the shell to remove existing bottom pins and replace with new combination R...

Page 7: ...3 4 293S6321 6121 0427 See List P 14 6121 0420 6121 0423 6121 0424 6121 0421 6121 0422 2 3 8 Wide Laminated Steel Body Shackle Dimensions a 3 8 c 7 8 6325 3 4 293S6325 6121 0427 See List P 14 6121 042...

Page 8: ...831 0421 6830 0422 6121 0421 6121 0422 7030LT 3 293LTS6830 Page 14 1 3 4 Wide Solid Steel Body Shackle Dimensions a 5 16 c 29 32 7040 1 3 16 293S6121 See List 7040LJ 2 1 2 293LJS6121 6121 0427 Page 14...

Page 9: ...plate extension ball bearings or shackle Two functions are available in the locks NKR Non Key Retaining and NRK Non Removable Key and both functions are accomplished as a design feature of the extensi...

Page 10: ...421 6121 0424 N A N A 6841LJ 2 7 16 293LJS6121 6841BLJ 2 7 16 293LJB6840 2 Wide Solid Brass Body Shackle Dimensions a 3 8 c 29 32 6851 1 1 2 293S6125 6851B 1 1 2 293B6850 6121 0427 See List P 13 N A 6...

Page 11: ...in place during assembly If the lock only needs to be rekeyed it is not necessary to remove the extension ball bearings or shackle Two functions are available in the locks NKR Non Key Retaining and NR...

Page 12: ...1 3 4 Wide Solid Brass Body Shackle Dimensions a 5 16 c 29 32 6842 1 3 16 293S6121 6824B 1 3 16 293B6840 6842LF 1 1 2 293LFS6121 6121 0427 See List P 12 298 0629 6121 0423 6121 0424 N A 6621 0450 6842...

Page 13: ...mber 21 24 25 and 27 It may be rekeyed using our 291 pinning kit shown on page 19 There are times when you may want to use a four pin cylinder in a lock designed for the five pin cylinder because of k...

Page 14: ...a threaded hole used to mount it to the lock via the toe side shackle hole and the socket screw This cylinder also requires a special driver to be placed between the cylinder tail and the lock extensi...

Page 15: ...he factory If you are equipped for pinning SFIC cylinders you can key the cylinders into an existing A3 system without difficulty The listing below allows construction of a correct IC cylinder part nu...

Page 16: ...Once you have changed the pinning combination insert the plug into the shell Effective mid 2001 the crimp retainer is replaced with a new design E clip To service the new cylinder type remove the E c...

Page 17: ...to keyways and the corresponding part numbers Four Pin Five Pin Five Pin Five Pin Six Pin Keys and Keyways 15 900 K900 W900 S A F E T Y L O C K O U T K400 W400 K7000 W7000 K1 W1 K1R W1R K2 W2 K15 W15...

Page 18: ...determine the pinning of a master keyed cylinder With the example master key combination of 047345 at right and the change key combination of 405253 the first step is to figure out the bottom pins th...

Page 19: ...e taken to position them correctly within the lock during assembly Consult the component parts listings in this manual to determine the actual part numbers for the extensions RETAINERS There are three...

Page 20: ...r that can be used without a driver Use a 51 0600 or a 51W0600 cylinder for that option but realize that it will not be adaptable to a door hardware lockset ProSeries Extensions Retainers and Drivers...

Page 21: ...nd the part numbers of each tool next to the illustration of it Master Lock offers some specific service tools for the SFIC cylinders which may be ordered separately Tools 19 291 Pin Kit Key Gauge Hex...

Page 22: ...355 0 2200 0 2045 0 1890 NA 0 187 0 125 50 81 82 1710 1714 81KM 0 283 0 2820 0 2665 0 2510 0 2355 0 2200 0 2045 0 1890 0 1735 0 187 0 125 81MK 82MK 1710MK 1714MK 81RES 0 283 0 2740 0 2585 0 2430 0 227...

Page 23: ...lock master key n the one pin master key for all combinations listed as a block in the standard progression format BMK abb block master key bolt n any movable projection which blocks the movement of o...

Page 24: ...le or removable core any chamber which has a control shear line which is different from the operating shear line control cut n any bitting which operates the retaining device of an interchangeable or...

Page 25: ...ck or cylinder fail safe adj a feature of a security device designed to release for safety purposes during a power loss fence n 1 a projection on a lock bolt which prevents movement of the bolt unless...

Page 26: ...cylinder is combinated to the top master key and a change key increment n a usually uniform increase or decrease in the successive depths of a key cut which must be matched by a corresponding change i...

Page 27: ...y must pass to enter a lock keying n any specification for how a cylinder or group of cylinders are or are to be combinated in order to control access keying conference n a meeting of the end user and...

Page 28: ...gned to lock utility meters or valves and which require either a key or special wrench for removal mis cut adj of or pertaining to a key which has been cut incorrectly n a mis cut key MK abb master ke...

Page 29: ...condition brought about when a key cut which is too high forces its tumbler into the locking position This type of locking does not rely on gravity or spring pressure post of a key n the portion of a...

Page 30: ...sing a shim shoulder n any key stop other than a tip stop see also bow stop shove knife n a tool used with a set up plug which pushes the springs and pin tumblers into the cylinder shell shrouded shac...

Page 31: ...ocess wherein key bittings are obtained by using the cut possibilities in two columns of the key bitting array two pin master key n a master key for all combinations obtained by progressing two bittin...

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