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14 

MAINTENANCE 

 

 

 

3.2 Exciter Oil 

When changing the exciter oil, place the exciter on a flat, horizontal surface, remove the 

drain plug located at the bottom-right of the vibrator, and simply tip the compactor to 

drain the oil. Note that the oil will drain more easily while it is hot. DO NOT pour in too 

much oil. 

 

3.3 V-belt and Clutch 

 

3.3.1 Checking the V-belt   

After  200  hours  of  operation,  remove  the  upper  belt 

cover to check the V-belt tension (Figure 2). Tension is 

proper  if  the  belt bends  about 10mm  when  depressed 

strongly  with  finger  between  shafts.  Loose  or  worn 

V-belts reduces power transmission efficiency, causing 

weak compaction and reduces the life of the belt itself. 

 

NEVER 

attempt to check the V-belt with the engine is running. Severe 

injury  can  occur  if  your  hand  get  caught  between  the  V-belt  and  the 

clutch. Always use safety gloves. 

 

 

3.3.2 Checking the Clutch 

Check the clutch simultaneously with V-belt checking. With belt removed, check outer 

drum of the clutch for seizure and 

V

 groove for wear or damage with your eyes. Clean 

the 

V

  groove as necessary. Wear of  lining or  shoe  should  be  checked  with  running 

check.  If  the  shoe  is  worn,  power  transmission  becomes  deficient  and  slipping  will 

result. 

 

Whenever  the  compactor

s  vibration  becomes  weak  or  lost  during 

normal operation regardless of operation hours, check the V-belt and 

clutch immediately. 

 

 

 

 

 

 

 

 

 

 

 

!   

CAUTION 

   

!   

WARNING 

Summary of Contents for PCR6040 Series

Page 1: ......

Page 2: ...2 Operating Principle 9 2 3 Delivery Checks 9 2 4 Before Starting 9 2 5 To Start 10 11 2 6 To Stop 11 2 7 Application 11 2 8 Operation 12 2 9 Operation Driving 12 2 10 Operation on Slop 12 3 MAITENAN...

Page 3: ...s which must be followed to reduce the possibility of personal injury damage to the equipment or improper service This is the safety alert symbol It is used to alert you to potential personal injury h...

Page 4: ...perate the machine unless all protective guards are in place l ENSURE that the engine switch is in OFF position and the spark plug ignition lead is disconnected before removing the guards or making ad...

Page 5: ...hing and footwear may also be desirable when working with hot mix bitumen 1 3 Operator Safety while using Internal Combustion Engines l DO NOT smoke when refueling the engine or operating the machine...

Page 6: ...5 SAFETY INFORMATION 1 4 Label Locations...

Page 7: ...chine information No sparks flames or burning objects near the machine Shut off the engine before refueling Use only clean filtered unleaded gasoline WARNING Always wear hearing and eye protection whe...

Page 8: ...be specified of the unit A nameplate listing the model number and serial number is attached to each unit Please record the information found on this plate so it will be available if the nameplate los...

Page 9: ...8 OPERATION 2 OPERATION 2 1 Controls Ref Description Ref Description 1 Lever for Forward Reverse Operation 5 Engine 2 Throttle Control 6 Base Plate 3 Lifting Point 7 Handle 4 Refueling 3 1 2 4 5 6 7...

Page 10: ...engine manual supplied l Check the general condition of the equipment has it been damaged during delivery l Check engine oil level l Check fuel levels l Hydraulic fluid level Recommended lubricants ar...

Page 11: ...light on 2nd Position Starting 3 After starting at idle speed for a few minutes according to table Temperature Time 20 C 5 20 C 10 C 2 10 C 5 C 1 2 5 2 Petrol Engine 1 Open the fuel tap by moving the...

Page 12: ...engine at full throttle and allow plate to pull itself along at its normal speed Depending on the material being compacted three or four passes are recommended to achieve the best compaction The machi...

Page 13: ...ve the forward reverse lever forwards 2 Reverse Operation Move the forward reverse lever backwards 2 10 Operation on Slop 1 The operator must never stand in the direction of descent 2 Must never excee...

Page 14: ...0 hours Check oil level Check air filter Check for damage and leaks Change engine oil Clean air filter Check V belt Clean cooling system Check exciter oil Check hydraulic oil lever Change exciter oil...

Page 15: ...ransmission efficiency causing weak compaction and reduces the life of the belt itself NEVER attempt to check the V belt with the engine is running Severe injury can occur if your hand get caught betw...

Page 16: ...s regularly A fouled dirty spark plug may cause hard starting and poor engine performance Set spark plug gap to recommended clearance Refer to engine manual The muffler and engine cylinder become very...

Page 17: ...or change the clutch It vibrates but does not move The vibrator maybe on a slippery surface Try on the right surface Lack of hydraulic oil Top up the oil Travels reverse very slowly Air in the circuit...

Page 18: ...ng Replace condenser Difficult to start fuel is available and SPARK is present at spark plug Spark plug wire broken or short circuiting Replace defective spark plug wiring Wrong fuel type Flush fuel s...

Page 19: ...plug Clean or replace spark plug Water in fuel system Flush fuel system and replace with correct type of fuel Dirty spark plug Clean or replace spark plug Weak in power compression is proper but misti...

Page 20: ...ype Honda GX390 Lombardini 15LD440 Hatz 1B40 Power kw hp 9 6 13 0 8 1 11 7 5 10 2 Operating weight kg lb 396 873 410 904 413 911 Plate size L x W cm in 90x65 35x26 Centrifugal force kN 50 Vibration Fr...

Page 21: ...47 900 600 PCR6550 Series 1540 1047 900 655 PCR7060 Series 1585 1040 900 708 Sound Specification According to 2000 14 EC Guaranteed sound power level 109dB A Vibration Specification According to ISO 2...

Page 22: ...damaged by accident misuse or abuse l Has not been tampered with or repaired by any unauthorized person The owner is responsible for the cost of transportation to and from the authorized repairer and...

Page 23: ...fter reading through this manual thoroughly you will find that you can do some of the regular maintenance yourself However when in need of parts or major service be sure to see your dealer For your co...

Page 24: ...ress of notified body Bei folgender einbezogener Pr fstelle Oficina matriculadora Organisme agr e Measured sound power level Gemessener Schallleistungspegel Nivel de potencia ac stica determinado Nive...

Page 25: ...n P O Box 38 91280 St PIERRE DU PERRAY FRANCE Tel 33 6 12 70 02 63 E mail intlsales masterpac eu MASTERPAC ENGINEERING CO LTD Add Weisi Road Baohe Industrial Estate Hefei 230051 China Tel 86 551 48466...

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