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17 

MAINTENANCE 

 

 

 

 

SYMPTOM 

POSSIBLE CAUSE 

SOLUTION 

Fuel not available in fuel 

tank? 

Fill with correct type of fuel. 

Fuel filter clogged? 

Replace fuel filter.   

Fuel tank cap breather hole 

clogged? 

Clean or replace fuel tank cap. 

No  fuel  present 

at the   

carburetor. 

Air in fuel line? 

Bleed fuel line.   

Air cleaner not clean?

 

Clean or replace air cleaner.

 

Check float adjustment.

 

Improper level in carburetor?

 

Rebuild carburetor. 

 

Defective spark plug?

 

Clean or replace spark plug.

 

"Weak in power" 

compression is   

proper and does   

not misfire.

 

Improper spark plug gap?

 

Set to proper gap.

 

Water in fuel system?

 

Flush fuel system and replace with 

correct type fuel.

 

Ignition coil defective?

 

Replace ignition coil.

 

"Weak in power"   

compression is   

proper but   

misfires.

 

Dirty spark plug?

 

Clean or replace spark plug.

 

Wrong fuel type?

 

Flush  fuel  system,  and  replace with 

correct type of fuel.

 

Spark plug heat value 

improper?

 

Replace with correct type of spark plug.

 

Engine 

overheats.

 

Cooling fins dirty?

 

Clean cooling fins.

 

Governor adjusted   

correctly?

 

Adjust governor.

 

Governor spring defective or 

missing?

 

Replace governor spring.

 

Rotational 

speed   

fluctuates.

 

Fuel flow restricted?

 

Check entire fuel system for leaks or 

clogs.

 

Recoil  mechanism  clogged 

with dust and dirt?

 

Clean recoil assembly with soap and 

water.

 

Recoil starter   

malfunction.

 

Spiral spring loose?

 

Replace spiral spring.

 

Summary of Contents for PFG10 Series

Page 1: ......

Page 2: ...rinciple 9 2 3 Delivery Checks 9 2 4 Before Starting 9 2 4 1 Blade Placement 10 2 5 To Start 11 2 6 To Stop 11 2 7 Operation 12 2 8 Controls Components 13 3 MAINTENANCE 14 3 1 Blade Removal and Replacement 14 3 2 Blade Guard Check 14 3 3 V belt Alignment and Tensioning 14 3 4 Troubleshooting 15 3 4 1 Blade Troubleshooting 15 3 4 2 Engine Troubleshooting 16 17 3 5 Transporting 18 4 TECHNICAL DATA 1...

Page 3: ...ossibility of personal injury damage to the equipment or improper service This is the safety alert symbol It is used to alert you to potential personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death DANGER indicates a hazardous situation which if not avoided will result in death or serious injury WARNING indicates a hazardous situation which if no...

Page 4: ...VER touch the hot exhaust manifold muffler or cylinder Allow these parts to cool before servicing engine or saw High Temperatures Allow the engine to cool before adding fuel or performing service and maintenance functions Contact with hot components can cause serous bums The engine section of this saw requires an adequate free flow of cooling air NEVER operate the saw in any enclosed or narrow are...

Page 5: ...tions will void all warranties 1 3 Blade Safety Use appropriate steel centered diamond blades manufactured for use on concrete saws ALWAYS inspect diamond blades before each use The blade should exhibit no cracks dings or flaws in the steel centered core and or rim Center arbor hole must be undamaged and true Examine blade flanges for damage excessive wear and cleanliness before mounting blade Bla...

Page 6: ...s tipped to extreme angles may cause oil to gravitate into the cylinder head making the engine difficult to start NEVER transport the saw with the blade mounted 1 5 Service Safety NEVER lubricate components or attempt service on a running machine ALWAYS allow the machine a proper amount of time to cool before servicing Keep the machinery in running condition Fix damage to the machine immediately a...

Page 7: ...6 SAFETY INFORMATON 1 6 Label Location ...

Page 8: ... for machine information No sparks flames or burning objects near the machine Shut off the engine before refueling Use only clean filtered unleaded gasoline CAUTION Use only clean filtered gasoline fuel WARNING Hot surface WARNING Always wear hearing and eye protection when operating this machine CAUTION Read and understand the supplied Operation Manual before operating the machine Failure to do s...

Page 9: ...shall be carried out with the tool not in rotation WARNING Cutting hazard Always replace blade guard A nameplate listing the model number and serial number is attached to each unit Please record the information found on this plate so it will be available if the nameplate lost or damaged When requesting service information the serial number should be specified of the unit ...

Page 10: ...s Immediately upon taking delivery of your new equipment and before putting it into service Read the operation manual completely it could save a great deal of unnecessary expense Read the engine manual supplied Check the general condition of the equipment has it been damaged during delivery Any damage should be immediately reported to the carrier and a claim registered Check engine oil level Check...

Page 11: ...h against the diamond blade The inside surface of the flange must be free of debris and permit a tight closure on the surface of the blade core 4 Diamond Blade Ensure that the proper diamond blade has been selected for the job Pay close attention to the directional arrows on the blade The blade s operating directional arrows must point in a down cutting direction to perform correctly When placing ...

Page 12: ...wly to full open position Be sure to perform a warm up run for the period 3 to 5 minutes at low speed while paying careful attention to gas leakage or abnormal sound 6 If it is difficult to start the engine by repeatedly pulling the starter rope remove ignition plug and check the sparking performance If the plug is wet due to excessive fuel intake or soiled replace the coil or clean sufficiently t...

Page 13: ...riskly and smoothly for starting 7 If the engine has started slowly return the choke lever to the OPEN position If the engine has not started repeat steps 1 through 5 8 Before the saw is placed into operation run the engine for several minutes Check for fuel leaks and noises that would associate with a loose guards and or covers 9 Rotate the throttle lever toward full throttle 10 To begin sawing l...

Page 14: ...N 2 8 Controls Components 1 Front Guide 2 Diamond Blade 3 Wheels 4 Blade Guard 5 Belt Guard 6 Rear Guide 7 Hand Lock 8 Handle Bar 9 Throttle Lever 10 Adjustable Handle 11 Depth Adjust Wheel 1 2 3 4 5 6 7 11 8 9 10 ...

Page 15: ...d on the blade 9 Reinstall the outer blade flange and hex nut Tighten the nut firmly counter clockwise direction DO NOT OVER TIGHTEN 3 2 Blade Guard Check 1 CHECK the following on the blade guard Ensure the capacity of the blade guard matches the diameter of your diamond blade 2 Check that the guard is bolted firmly upon the saw frame 3 Check that the spring tensioned front cover of the guard is f...

Page 16: ...blade surface feet per minute speed SFPM is approximately 6 000 Blade improperly mounted on arbor shoulders and flanges Ensure blade is properly affixed on the blade shaft Blade does not cut straight and or true Excessive force applied to blade while cutting DO NOT force the blade in the cut Apply a slow and steady pace when sawing Blades too hard for the material being cut Consult Dealer for corr...

Page 17: ...ng Replace condenser Difficult to start fuel is available and SPARK is present at the spark plug Spark plug wire broken or short circuiting Replace defective spark plug wiring Wrong fuel type Flush fuel system and replace with correct type of fuel Water or dust in fuel system Flush fuel system Air cleaner dirty Clean or replace air cleaner Difficult to start fuel is vailable spark is present and o...

Page 18: ...r in fuel system Flush fuel system and replace with correct type fuel Ignition coil defective Replace ignition coil Weak in power compression is proper but misfires Dirty spark plug Clean or replace spark plug Wrong fuel type Flush fuel system and replace with correct type of fuel Spark plug heat value improper Replace with correct type of spark plug Engine overheats Cooling fins dirty Clean cooli...

Page 19: ...MAINTENANCE 3 5 Transporting 1 Shutdown engine for transportation 2 For transportation tighten fuel tank cap securely to prevent fuel from spilling 3 Use trolley wheel a for short distance transportation a ...

Page 20: ... Guaranteed sound power level 110 dB A Hand Arm vibration Specification According to ISO 5394 EN 1033 and EN500 4 7 2m s2 Model PFG10H PFG10R Engine type Honda GX200 Robin EX17 Power kw hp 4 8 6 5 4 2 5 7 Weight kg lb 50 110 49 108 Cutting Depth mm in 82 6 3 25 Blade Size mm in 254 10 Standard Arbor Size mm in 15 88 0 625 Depth Adjustment Handle Rotation ...

Page 21: ... damaged by accident misuse or abuse l Has not been tampered with or repaired by any unauthorized person The owner is responsible for the cost of transportation to and from the authorized repairer and the unit is at the owners risk while in transit to and from the repairer Impact damage is not covered under warranty Clutches are not covered under any warranty Engines are officially guaranteed by H...

Page 22: ...w After reading through this manual thoroughly you will find that you can do some of the regular maintenance yourself However when in need of parts or major service be sure to see your dealer For your convenience we have provided this space to record relevant data about your saw Invoice Number Type of Machine Date Purchased Dealer Name Serial Number Dealer Phone REPLACEMENT PARTS USED MAINTENANCE ...

Page 23: ...as Bauger t certifica que la máquina de construcción atteste que le matériel PFG10H PFG10R has been produced in accordance with the following standards in übereinstimmung mit folgenden Richtlinien hergestellt worden ist ha sido fabricado en conformidad con las siguientes normas a été produit conforme aux dispositions des directives européennes ci après 2000 14 EC 98 37 EC 89 336 EC EN500 1 EN500 4...

Page 24: ...g 3 48734 Reken Germany Tel 49 0 286494164 Fax 49 0 2864 94165 E mail saleseu masterpac eu MASTERPAC ASIA Add Weisi Road Baohe Industrial Estate P R C Tel 86 551 4846601 4846580 Fax 86 551 4846616 4846626 E mail sales masterpac eu www masterpac eu ...

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