Matrix Fitness T1X-03AC, Service Manual

Page 1: ...T 1 X 0 3 A C T R E A D M I L L S E R V I C E M A N U A L...

Page 2: ...ng Engineering Mode 14 6 2 Engineering Mode Overview 14 CHAPTER 7 SERVICE MODE 7 1 Using Service Mode 15 7 2 Service Mode Overview 15 CHAPTER 8 TROUBLESHOOTING 8 1 Electrical Diagram 16 8 2 MCB Wiring...

Page 3: ...13 Emergency Stop Switch Replacement 52 9 14 Console Frame Replacement 54 9 15 Heart Rate Board Service 55 9 16 Speed and Incline Keypad Replacement 56 9 17 Handlebar Frame Replacement 57 9 18 Heart...

Page 4: ...1 1 1 SERIAL NUMBER LOCATION CHAPTER 1 SERIAL NUMBER LOCATION...

Page 5: ...ad all instructions before operating the Matrix Treadmill Please leave a 78 75 2000 mm x 39 50 1000 mm landing zone behind the treadmill This zone is to allow easy access to the treadmill and gives th...

Page 6: ...rsons that may be associated with using this product An appliance should never be left unattended when plugged in Unplug from the outlet when not in use and before putting on or tak ing off parts This...

Page 7: ...l No lamps vending machines fans sound systems or any other item should lose power when you perform this test Non looped isolated neutral grounding means that each circuit must have an individual neut...

Page 8: ...und the equipment free from dust and dirt 3 1 RECOMMENDED CLEANING TIPS 3 2 CHECK FOR DAMAGED PARTS DO NOT use any equipment that is damaged or has worn or broken parts Use only replacement parts supp...

Page 9: ...ency stop button and cord for proper operation MONTHLY MAINTENANCE ITEMS 1 Inspect the power cord for damage inspect the hand grip areas and inspect the emergency stop button and cord for proper opera...

Page 10: ...elt position If it is moving to the right tighten the right bolt by turning it clockwise 1 4 turn and loosen the left bolt 1 4 turn If it is moving to the left tighten the left bolt by turning it cloc...

Page 11: ...by wiping the edges of the belt and deck and up to 2 under the belt with a clean dry cloth To tell if your deck and belt combination needs to be replaced 1 Have someone between 150 200lbs run on the...

Page 12: ...ill must be returned to its original position in order to allow normal operation of the unit STOP Ends workout and shows workout summary data PAUSE Pauses workout Pause duration can be set in Manager...

Page 13: ...intensity using the INCLINE or SPEED KEYS and press ENTER 3 Enter the desired workout length using the INCLINE or SPEED KEYS and press ENTER 4 Enter the user s weight the user s weight is used to calc...

Page 14: ...at 4 5 mph 7 2 kph STAGE 2 After one minute the treadmill incline will increase to 2 STAGE 3 After one minute the treadmill speed increases to 5 0 mph 8 0 kph STAGES 4 THROUGH 11 After every odd minut...

Page 15: ...4 10 00 74 9 11 1 10 15 76 3 11 2 10 30 77 7 11 3 10 45 79 1 11 4 11 00 80 CARDIOVASCULAR FITNESS PERCENTILES Males VO2 max ml kg min 0 29 30 39 40 49 50 59 SUPERIOR 58 8 58 9 55 4 52 5 54 0 52 5 50...

Page 16: ...KILOMETER Total distance on treadmill not editable TO RESET Press and hold INCLINE DOWN and SPEED DOWN for 3 5 seconds ACCUMULATED TIME N A N A 65 000 HOURS HOUR Total time on treadmill not editable T...

Page 17: ...DISTANCE Measurement unit used for calorie calculations distance and speed Pause Time 30 SECONDS 5 SECONDS 10 MINUTES SECOND MINUTE Controls the maximum time the treadmill can be paused during a worko...

Page 18: ...NTER to save 7 Press the EMERGENCY STOP to exit Service Mode FIGURE A 7 2 SERVICE MODE OVERVIEW CHAPTER 7 SERVICE MODE CODE DEFAULT OPTIONS DESCRIPTION Service 1 Display Test Press the ENTER key repea...

Page 19: ...16 8 1 ELECTRICAL DIAGRAMS CHAPTER 8 TROUBLESHOOTING...

Page 20: ...17 8 1 ELECTRICAL DIAGRAMS CONTINUED CHAPTER 8 TROUBLESHOOTING DIGITAL COMMUNICATION WIRE N59 PULSE GRIP WIRE N71...

Page 21: ...18 8 1 ELECTRICAL DIAGRAMS CONTINUED PULSE GRIP CONNECTING WIRE N70 CHAPTER 8 TROUBLESHOOTING...

Page 22: ...19 8 2 MCB WIRING JP3 JP4 N L U V W JP3 Console Cable JP4 Incline Motor Cable N Power Input white L Power Input Black U Motor Wire red V Motor Wire White W Motor Wire Black CHAPTER 8 TROUBLESHOOTING...

Page 23: ...TIONS PWM Console PWM signal light when the motor is running the light should flash COM Digital communication light FAULT The machine has stopped due to any C class error UP DOWN FF Incline motor stat...

Page 24: ...input voltage over range C 02A8 Inverter circuit of motor drive failed Motor resistance closed C 02AD LCB over temperature LCB over temperature C 02B5 Inverter senses that the normal rated current is...

Page 25: ...ection 3 5 c If auto calibration fails press GO and attempt to incline the treadmill Check the MCB UP and DOWN FF LEDs Figure A If the LEDs do not light up when incline is commanded replace the consol...

Page 26: ...AUSE a 01A4 Main motor U phase disconnection b 01A5 Main motor V phase disconnection c 01A6 Main motor W phase disconnection 2 SOLUTION a Check the connection of the motor cable at the MCB Figure A b...

Page 27: ...Main motor over current of 7 Amps b 01AD Motor over temperature c 02B6 Speed up is over current d 02B7 Speed down is over current e 02B8 Running status over current 2 SOLUTION a See Section 3 6 for ch...

Page 28: ...CAUSE a Inverter error 2 SOLUTION a When the display is showing an 01AB error the MCB Fault LED should be lit Figure A b If the MCB Fault LED is not lit replace the console c If the MCB Fault LED is...

Page 29: ...SOLUTION a Check the connection of the motor cable at the MCB Figure A b Use a multi meter to check the motor cable for resistance at 3 points Figures B C D c If the motor cable displays an ohm value...

Page 30: ...ERROR MESSAGE 02A1 02A2 1 CAUSE a 02A1 Over AC power input voltage b 02A2 Over low DC bus voltage 2 SOLUTION a Use a multi meter to check if the input power is over 260V b If the power outlet is ok re...

Page 31: ...b Use a multi meter to check the motor cable for resistance at the 2 blue wires in the cable Figure B c If the blue wires of the motor cable display an ohm value replace the motor d If the blue wires...

Page 32: ...s 2 SOLUTION a Use a multi meter to check the motor cable for resistance at 3 points Figures A B C b If the motor cable displays an ohm value over 4 replace the motor c If the motor cable displays an...

Page 33: ...ESSAGE 02B9 02BA 02BC 02BD 1 CAUSE a 02B9 The inner memory IC data write error b 02BA The inner memory IC data read error c 02BC Ground connection or fuse error d 02BD Inverter hardware interrupt erro...

Page 34: ...a No communication response 2 SOLUTION a If an 04A0 error is displayed MCB Com LED should not be lit Figure A b Check the connection of the digital communication wire at the MCB Figure B c Replace th...

Page 35: ...grips are damaged 5 The HR board is damaged 6 The UCB is damaged SOLUTION 1 Re center the chest strap below the user s pectoral muscle Figure A and check again 2 Replace the battery in the chest strap...

Page 36: ...pad should look similar to Figure B If your equipment looks different contact Matrix or the manufacturer of your TV equipment if known 3 Verify how your TV is mounted compare your machine to Figure C...

Page 37: ...If Step 1 does clear your picture check the internal cables and fittings inside your machine Make sure you have no damage kinks cuts etc and no stray wires or poor fittings on the ends of the cables...

Page 38: ...the base of the treadmill Figure D 3 After you have verified all connections are secure and a problem still exists verify power at the outlet Figure D If the outlet is not outputting 120 Volts check...

Page 39: ...re at the TV Figure B and the console Figure C 4 If the TV does not power on with the TV keypad attempt to power on the TV using the small handheld remote that came with the TV Figure D Used for chang...

Page 40: ...to the frame so you will have to pull up with some force Figure B 3 Figure C shows the motor area with the motor cover removed 4 Reverse Steps 1 3 to install a new motor cover NOTE When reinstalling...

Page 41: ...ove both roller adjustment screws using an 8 mm Allen wrench Figure B 3 Remove the rear roller from the running belt Figures C D 4 Reverse Steps 1 3 to install a new rear roller 5 Test the treadmill f...

Page 42: ...running deck from the running belt Figures B C 4 Reverse Steps 1 3 to install a new running deck NOTE The running deck is waxed on both sides so the opposite side surface may be usable New deck surfac...

Page 43: ...m Allen wrench loosen the nut with a 13 mm socket Figure A B 3 For the rear cushion hold the cushion and remove the 13 mm nut Figure C 4 Reverse Steps 1 3 to install new deck cushions 5 Test the tread...

Page 44: ...Allen wrench Figures B C 4 Use a hook or loop of wire to remove the spring from the drive belt tensioner The tensioner should now pivot away from the drive belt Figure D 5 Remove the drive belt from...

Page 45: ...4 Remove the front roller as outlined in Section 9 5 5 Remove the running belt Figures A B 6 Reverse Steps 1 5 to install a new running belt NOTE New running belts should ALWAYS be installed on a new...

Page 46: ...il off the back of the treadmill Figures C D 4 Reverse Steps 1 3 to install a new side rail NOTE After reinstalling the side rail make sure the rear end cap is on first before tightening the screws fo...

Page 47: ...ng each side of the MCB to the frame Figures A B 5 Remove the MCB Figure C 6 Reverse Steps 1 5 to install a new MCB Make sure that all wires removed during Step 3 are re connected NOTE There will be a...

Page 48: ...wire to remove the spring from the drive belt tensioner Figure A 4 The tensioner should now pivot away from the drive belt Figure B 5 With the tension on the drive belt relieved it can be walked off...

Page 49: ...CB Figure F 9 Remove the 4 screws holding the motor to the frame Figure G 10 Remove the motor from the treadmill 11 Reverse Steps 1 10 to install a new motor NOTE Be sure that the motor isolator pad i...

Page 50: ...3 Use a hook or loop of wire to remove the spring from the drive belt tensioner Figure A 4 The tensioner should now pivot away from the drive belt Figure B 5 With the tension on the drive belt relieve...

Page 51: ...t the roller and remove the old drive belt Figure G 9 Reverse Steps 1 8 to install a new drive belt NOTE After installing a new belt check it for correct alignment to the motor pulley before setting t...

Page 52: ...he treadmill and support it so that the front wheels are off the floor or the unit may be tipped on its side Figure A 4 Remove the cotter pin from the elevation rack pin Figure B 5 Remove the elevatio...

Page 53: ...ting bracket Figure F 9 Lift the incline motor away from the treadmill Figure G 10 Reverse Steps 1 9 to install a new incline motor NOTE When installing a new incline motor make sure to replace the wh...

Page 54: ...lding the back cover onto the console Figure A 3 Remove the four 6 mm screws from underneath the console Figure B 4 Disconnect the 3 wire connections from the console Figure C 5 Remove the console Fig...

Page 55: ...ve the 2 screws holding the red emergency stop key to the emergency stop frame Figure A 4 Remove the 2 screws holding the emergency stop frame to the console frame Figure B 5 Use a flat screwdriver to...

Page 56: ...ency stop switch Figure F 8 Once the tabs are depressed the emergency stop can be removed from the emergency stop frame Figure G 9 Reverse Steps 1 8 to install a new emergency stop switch NOTE If repl...

Page 57: ...de holding the console frame to the handlebar frame Figure A 4 Remove the console frame from the handlebar frame NOTE The console cable wiring will need to be removed from the console frame as it is r...

Page 58: ...onsole frame on its face and remove the 7 screws holding the back panel to the console frame and lean the console back out of the way Figure B 6 Disconnect the wire connections that go to the heart ra...

Page 59: ...frame Figure A 5 Lay the console frame on its face and remove the 7 screws holding the back panel to the console frame and lean the console back out of the way Figure B 6 Disconnect the ribbon cable o...

Page 60: ...nsole mast Figure A 5 Lift the handlebar frame up and away from the console mast Figure B NOTE The console cable wiring will need to be removed from the handlebar frame on the user s right side as it...

Page 61: ...console mast Figure B NOTE The console cable wiring will need to be removed from the handlebar frame on the user s right side as it is removed 6 Remove the screw on each side holding the heart rate ha...

Page 62: ...2 halves of the heart rate grip Figure B 4 Unplug the wires from the top and bottom plate and remove the heart rate grip Figure C 5 Reverse Steps 1 4 to install a new heart rate grip NOTE When instal...

Page 63: ...the console mast to the base frame Figure A 7 Remove the console mast NOTE You will need to pull the console cable wiring through the hole in the bottom of the right side console mast Figure B 8 Rever...

Page 64: ...e procedure in Section 3 5 3 Once Auto Calibration has been run and the running belt is centered press GO on the display Listen for any odd noises or squeaks 4 Press the INCLINE UP key until the tread...

Page 65: ...Display Type Alphanumeric LED Display Feedback Speed Incline Elapsed Time Distance Pace Heart Rate Time Remaining Calories Workouts Manual Rolling Hills Fat Burn 5K Target HR Gerkin Protocol One Butt...

Page 66: ...Blue 12 Flat Washer 8 2 x 19 2 0t 8 Blue 13 Hex Head Cap Screw M8 x 1 25P x 15L 6 Black 14 Button Head Screw M8 x 1 25P x 25L 6 White 15 Flat Washer 8 2 x 19 x 2 0t 6 White CONSOLE SET PART PART NAME...

Page 67: ...693 4863 to report any missing items ASSEMBLY INSTRUCTIONS Please make sure that the power cord is not plugged into the wall outlet while completing the following procedure To ensure correct assembly...

Page 68: ...the console masts using item 15 button head screw and item 12 flat washer Pull the HR wires through the handlebar using the wire pull Pull the mast wire through the handlebar Assembly tip Look at the...

Page 69: ...d connect the HR handlebar wires Make all appropriate wire connections within the motor compartment NOTE For the T1x only two connections need to be made in the motor compartment Open Yellow Console A...

Page 70: ...cord holder with item 22 button head screw If your hardware pack is missing item 22 check to see if the screws are already assembled on the treadmill Replace the motor cover s and power the treadmill...

Page 71: ...12 3 Remove the console back cover 4 Unplug and remove the lower keypad overlay from the console 5 Install a the new entertainment keypad overlay from the TV bracket kit FIgure A 6 Plug the new keypa...

Page 72: ...ect the coax cable TV power wire and controller signal wire that you fed through the hole in the handlebar frame in Step 9 to the cables coming out of the TV bracket Figure K NOTE There is a wire in t...

Page 73: ...e of the treadmill Figure O NOTE Matrix does not provide any external coax cables it is the responsibility of the club to provide these cables All coax cables should have a signal strenght of 10db 18...

Page 74: ...MATRIX FW UCB Figure A 6 Insert the USB drive into the USB port on the console Figure B 7 Press MANUAL and PAUSE simultaneously for 3 seconds to choose the correct software version Figure C 8 Wait unt...

Page 75: ...72 NOTES...

Page 76: ...73 MATRIX FITNESS SYSTEMS CORP 1610 LANDMARK DRIVE COTTAGE GROVE WI 53527 USA TOLL FREE 866 693 4863 www matrixfitness com FAX 608 839 1717 KO REV 1...