Matrix A5x-02 Service Manual Download

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cHAPter 1: seriAl nUMber locAtion .......................................................... 1

cHAPter 2: iMPortAnt sAfety instrUctions

2.1

Moving the Unit .......................................................................................................... 3

2.2

Read and Save These Instructions ............................................................................ 4

2.3

Electrical Requirements ............................................................................................ 5

cHAPter 3: PreVentAtiVe MAintenAnce

3.1

Recommended Cleaning Tips ................................................................................... 6

3.2

Check for Damaged Parts ......................................................................................... 6

3.3

Care and Maintenance Instructions .......................................................................... 7

3.4

Preventative Maintenance Checklist ......................................................................... 7

cHAPter 4: console oVerlAy And workoUt descriPtion

4.1

Console Description .................................................................................................. 8

4.2

Workout Setup Steps - Manual .................................................................................. 9

4.3

Workout Setup Steps - Fat Burn ................................................................................ 9

4.4

Workout Setup Steps - Level Based .......................................................................... 9

4.5

Workout Setup Steps - Fitness Test ........................................................................... 10

4.6

Workout Setup Steps - Target Heart Rate ................................................................. 11

4.7

Workout Setup Steps - Constant Watts ..................................................................... 11

4.8

Auto Calibration Instructions ...................................................................................... 12

cHAPter 5: MAnAger Mode

5.1

Using Manager Mode ................................................................................................ 13

5.2

Manager Mode Overview ........................................................................................... 14

cHAPter 6: engineering / serVice Modes

7.1

Using Engineering / Service Mode ........................................................................... 15

cHAPter 7: troUblesHooting

7.1

Electrical Diagram ..................................................................................................... 16

7.2

LCB Error Indicators ................................................................................................. 19

7.3

Console Error Codes.................................................................................................. 20

7.4

Troubleshooting .......................................................................................................... 21

cHAPter 8: PArt rePlAceMent gUide

8.1

Front Disk Replacement ........................................................................................... 22

8.2

Front Shroud Removal ............................................................................................... 25

8.3

Lower Control Board (LCB) Replacement ................................................................. 26

8.4

ECB (Electromagnetic Brake) Replacement .............................................................. 27

8.5

ECB Belt Replacement .............................................................................................. 29

8.6

Drive Belt Replacement ............................................................................................. 30

8.7

Pulley Axle Set Replacement ..................................................................................... 31

8.8

Drive Axle Set Replacement ...................................................................................... 32

tAble of contents

Summary of Contents for A5x-02

Page 1: ...A 5 x 0 2 A s c e n t T r a i n e r SER V ICE M A N U A l...

Page 2: ......

Page 3: ...s Fitness Test 10 4 6 Workout Setup Steps Target Heart Rate 11 4 7 Workout Setup Steps Constant Watts 11 4 8 Auto Calibration Instructions 12 CHAPTER 5 Manager MODE 5 1 Using Manager Mode 13 5 2 Manag...

Page 4: ...ing Arm Replacement 46 8 19 Rear Pivot Arm Replacement 48 8 20 Testing the Ascent Trainer 49 CHAPTER 9 EXPLODED DIAGRAMS 9 1 Ascent Trainer Specifications 50 9 2 Fasteners Assembly Tools 51 9 3 Ascent...

Page 5: ...1 SERIAL Number Placement Chapter 1 serial number location 1 1 SERIAL NUMBER LOCATION...

Page 6: ...2 console serial number location 1 1 SERIAL NUMBER LOCATION CONTINUED Chapter 1 Serial number location...

Page 7: ...above the MATRIX logo on the rear legs The A5x 02 Ascent Trainer weighs 395 lbs To avoid injury to the user and the unit be sure to have proper assistance to move the unit 2 1 Moving the Unit Chapter...

Page 8: ...this unit by it s supply cord or use the cord as a handle Close supervision is necessary when the Ascent Trainer is used by or near children or disable persons Do not use outdoors Do not operate where...

Page 9: ...r any distance greater than 100 ft from the circuit breaker box to the outlet 10 gauge wire must be used For your safety and Ascent Trainer performance the ground on this circuit must be non looped Pl...

Page 10: ...ipment free from dust and dirt DO NOT use any equipment that is damaged or has worn or broken parts Use only replacement parts supplied by Matrix Fitness Systems maintain labels and nameplates Do not...

Page 11: ...ing cloths Teflon based spray lubricant Mild water soluble detergent such as Simple Green or other Matrix approved product Teflon based spray lubricant such as Super Lube or other Matrix approved prod...

Page 12: ...ion and level selection UP DOWN TIME Easy information and time adjustment STOP Ends workout and shows workout summary data NUMBER KEYPAD Workout data input for workout setup Level adjustment during wo...

Page 13: ...eight by using the UP or DOWN LEVEL keys and press ENTER 5 The display will read 3 2 1 Begin and the program will start GLUTE TRAINING WORKOUT This program was designed to increase your range of motio...

Page 14: ...ls Once the test ends a recovery period cool down will begin and the user s results are calculated and displayed Results are based on the number of stages completed Incline will not be adjustable duri...

Page 15: ...s the HEART RATE key 2 Select Age by using the UP or DOWN LEVEL keys and press SELECT 3 Select Target HR Percentage by using the UP or DOWN LEVEL keys and press SELECT 4 Select Time by using the UP or...

Page 16: ...WN LEVEL keys for 3 seconds until Manager Mode appears on the middle LED display 2 Press the UP or DOWN LEVEL key to scroll between to Service Mode 6 3 Press ENTER once Service Mode 6 is displayed 4 T...

Page 17: ...in Manager Mode use the UP and DOWN LEVEL keys Each of the custom settings will show on the display 3 To select a custom setting press the ENTER key when the desired setting is shown 4 To change the v...

Page 18: ...N A N A Current version of console software Timer Mode Up Up Down Determines whether the timer counts up or down Out of Order No No Yes Locks the machine when out of order Gender Male Male Female Dete...

Page 19: ...des INCLINE TUNER Adjusts the maximum and minimum end of the incline SPEED UNIT Sets the distance to show in miles or kilometers MACHINE TYPE Should be sent for Ascent Trainer at all times POWER SAVE...

Page 20: ...16 7 1 Electrical Diagram Chapter 7 Troubleshooting...

Page 21: ...17 7 1 electrical diagram Chapter 7 Troubleshooting...

Page 22: ...18 System block diagram 7 1 electrical diagram Chapter 7 Troubleshooting...

Page 23: ...mmunication with LCB is normal LED 4 5 LED 4 ON and LED 5 OFF Class B error present LED 4 OFF and LED 5 ON Class C error present LED 4 and LED 5 ON No resistance offset LED 6 Incline motor 1 up LED 7...

Page 24: ...s over 2 3 Amps for 1 4 seconds Replace the ECB 0x01AE The battery charge is over current or short circuited Replace the battery 0x01AF Resistance or solenoid circuit Check the generator and resistor...

Page 25: ...power LED on the lower control board labeled RL If the LED is not lit check that the console communication cable is plugged into the LCB a If all the connections are good and the LCB is still not pow...

Page 26: ...T DISK REPLACEMENT 1 Remove the link arm and pedal arm plastic caps Figures A and B 2 Detach the dual action handlebar at the pedal arm Figure C 3 Detach the link arm from the crank bearing assembly F...

Page 27: ...CONTINUED figure e 4 Rest the link arm padded surface on the front stabilizer Figure E 5 Press the center cap and turn it counter clockwise to remove Figure F 6 Remove the 24mm locking nut and washer...

Page 28: ...nt removal tools If you have 3 tapped holes on your center hub see Figure I if the inside of the hub is tapped no holes see Figure H 8 Turn the center bolt of the removal tool clockwise until the main...

Page 29: ...ter 8 Part Replacement Guide 1 Remove the front disks as outlined in Section 9 1 2 Remove the 6 screws that hold the front shrouds in place on each side Figure A 3 Remove the front shrouds for frame a...

Page 30: ...in Section 9 1 3 Remove the 2 screws holding the cover on the lower control board to allow wiring access Figure A 4 Disconnect all wires from the LCB 7 connections Figure B 5 Remove the 2 screws hold...

Page 31: ...emove the front disks as outlined in Section 9 1 3 Remove the front shrouds as outlined in Section 9 2 4 Unplug the ECB under mast connection point from the wire harness Figures A B 5 Loosen the 11mm...

Page 32: ...all the new ECB from the user s left side of the frame Figure F 9 Install the 6 frame mounting bolts loosely attach the belt Figure G 10 Attach the tension loop bolt to the ECB bracket and tension the...

Page 33: ...holding the ECB to the frame Figure A 4 Loosen the 11mm nut on the tension loop bolt until there is enough slack in the belt to remove it Figure B 5 Install the replacement belt and reverse necessary...

Page 34: ...ion bolt on the left side of the tension pulley and rotate the pulley counter clockwise until there is enough slack in the belt to remove it Figures A B 4 Install the replacement belt and reverse nece...

Page 35: ...move the 75mm nut from the assembly being serviced Figure C Shown with special tool available from Matrix Fitness 5 Remove the tapered split ring that is held in place by the nut Figure D 6 Remove the...

Page 36: ...ssembly being serviced Figure A Shown with special tool available from Matrix Fitness 5 Remove the tapered split ring that is held in place by the nut Figure B 6 Remove the drive axle set and clean an...

Page 37: ...A 3 Disconnect the data cable heart rate and ground wires and remove the console Figure B 4 Reconnect the wire connections to the new console 5 Carefully push the wires into the console and mast until...

Page 38: ...is 1 Turn off power and disconnect the cord from the machine 2 Remove the console as outlined in Section 9 9 3 Remove the back cover of the console Figure A 4 Unplug and remove the faulty overlay Figu...

Page 39: ...placement Guide figure e figure f figure g 7 Peel part of the protective film from the back of the overlay Figure E 8 Push the overlay ribbon cable through the hole in the console and plug it in Figur...

Page 40: ...p it in place then remove the protective film Figure H I 11 Once the overlay is in the correct position press down on the overlay with a cloth to adhere it to the console plastic Figure J 12 Use the s...

Page 41: ...nsole mast to expose the HR grip wiring Figure C 5 Carefully remove the wires from inside the console mast until the connectors on the ends come free and disconnect Figure D 6 To install a new handleb...

Page 42: ...machine and 2 at the front Figure A 2 Remove the 6 screws on the inner shroud Figure B 3 Remove the shrouds from the machine Figure C 4 Repeat the same steps for the other side of the machine 5 Revers...

Page 43: ...ct the incline motor ground wire from frame Figure A 4 Carefully remove the two 8mm bolts that hold the swing arm to the motor assembly Figure B 5 Secure the swing arm as once the bolts are removed it...

Page 44: ...nd then reconnect the ground wire from step 2 NOTE Do not overtighten the pivot bolt the incline motor must be able to swivel 12 Reconnect the power cord and turn the machine on Follow the procedure i...

Page 45: ...t and bushings where the dual action handlebar and the pedal arm meet Figure B 3 Remove the two bolts holding the dual action handlebar to the console mast pivot Figure C 4 Remove the pivot cap and ha...

Page 46: ...c foot pedal to the foot plate Figure A 2 Remove the plastic foot pedal Figure B 3 Remove the rubber grip Figure C 4 Clean the foot plate to remove any rubber or debris Figure D 5 Reverse Steps 1 4 to...

Page 47: ...pedal as outlined in Section 9 15 4 Remove the 3 bolts that hold on the mounting plate at the link arm pedal arm joint Figure C Note the plastic washer that mounts at the end of the shaft 5 Slide the...

Page 48: ...from the crank assembly Figure B 3 Disconnect the pedal and link arm from the rear of the machine by separating the joint between the swing arm and the link arm Remove the plastic cap from the swing a...

Page 49: ...the mounting plate at the link arm pedal arm joint Figure F 6 Note the plastic washer that mounts at the end of the shaft this will needed during re assembly Figure H 7 Slide the pedal arm shaft out...

Page 50: ...rm joint Figure A 2 Remove the bolt that holds the swing arm to the pedal and link arms Figure B 3 Carefully tap the crank arm inward until it can be pulled free of the bearing housing Figure C D 4 Lo...

Page 51: ...ull the pivot shaft out of the bearing housing Figures F and G 6 Transfer the rubber arm pad and plastic parts to the new swing arm Figure H 7 Reverse Steps 1 6 to install the new swing arm NOTE Be aw...

Page 52: ...the upper pivot arm assembly to the lower pivot arm Figure B and carefully swing the upper arm assembly forward and out of the way 5 Remove the pivot shaft bolt and taper washer from the pivot assemb...

Page 53: ...queaks 2 After stopping movement press the green GO key and begin using the machine 3 Grasp the hand grips to check for proper heart rate response 4 Press the LEVEL UP and DOWN keys both on the hand g...

Page 54: ...Personal Fan Yes Technical data Resistance Technology JID Hybrid ECB Power Requirements0 Powered 120V 60Hz AC Minimum Watts 16 Overall Dimensions L x W x H 80 x 34 5 x 72 203 2 x 87 7 x 182 9 cm Maxi...

Page 55: ...yellow 02 Z14 Hex socket head cap M8 x 25L yellow 08 Z02 HEx socket head cap M8 x 20L black 06 Z03 Cross Truss Head M5 x 10L white 04 Z04 hex socket head cap M8 x 65L white 02 Z05 Hex Socket head cap...

Page 56: ...52 9 3 ASCENT TRAINER ASSEMBLY STEPS step 1 Chapter 9 Ascent Trainer specifications and assembly guide...

Page 57: ...53 step 2 9 3 ascent trainer assembly steps continued Chapter 9 Ascent Trainer specifications and assembly guide...

Page 58: ...54 step 3 9 3 ascent trainer assembly steps continued Chapter 9 Ascent Trainer specifications and assembly guide...

Page 59: ...55 9 3 ascent trainer assembly steps continued final assembly Chapter 9 Ascent Trainer specifications and assembly guide...

Page 60: ...eveling feet Figure B Most of the time you will be raising the front of the machine instead of lowering it Raise the front of the unit until you can fit a piece of paper underneath the rubber foot on...

Page 61: ...om the assembly housing with 5mm Allen Wrenches Figure B 4 Check to see if the housing needs the washers included in the kit Use the washers to fill any excess gap between the new bearing and bracket...

Page 62: ...arm using an 8mm socket and 17mm open wrench Figure B 3 Remove the snap ring from the bearing rod using a snap ring pliers Figure C 4 Remove the bearing assembly from rod Figure D 5 Insert the approp...

Page 63: ...move the three 3 Phillips head screws that hold the two halves of the plastic grip together Figure B 3 Separate the two halves of the hand grip Figure C and disconnect the wires from the grip plates a...

Page 64: ...th a 17mm wrench and back off the screw so that the drive belt can be removed from the unit Remove the locking nut to allow more room to fit the parts in later steps 4 Use a 5 mm Allen wrench to remov...

Page 65: ...on toward the roller to lock the tension in 11 Grasp the pulley on the opposite side of the machine from the small pulley and rotate it back and forth slightly to confirm that the components are all s...

Page 66: ...d 13 Start at the bottom and tighten the Cap Screws 6 mm Hex 14 Next tighten the three hex head screws 13 mm wrench 15 Cut the cable ties and remove the alignment block from the machine Keep the align...

Page 67: ...ge spin the drive in the forward direction several revolutions Stop the machine spin the drive in the reverse direction and make sure the belt does not change its contact position on the tensioner whe...

Page 68: ...B drive into the Reprogram Port in the back of the console back cover Figure A 4 The upgrade procedure will run automatically When the console beeps remove the USB drive 5 Cycle power on the Ascent Tr...

Page 69: ...65 notes...

Page 70: ...66 MATrix Fitness systems corp 1610 Landmark Drive Cottage Grove wi 53527 USA TOLL FREE 866 693 4863 www matrixfitness com FAX 608 839 1717 REV 02 KO...

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Matrix A5x-02, Service Manual

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