Matrix h5x-02, Service Manual

Page 1: ...h 5 x 0 2 B i k e S E R V I C E M A N U A l...

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Page 3: ...HAPTER 5 Manager MODE 5 1 Using Manager Mode 12 5 2 Manager Mode Overview 13 CHAPTER 6 ENGINEERING SERVICE MODE 6 1 Engineering Service Mode Overview 14 CHAPTER 7 TROUBLESHOOTING 7 1 Electrical Diagra...

Page 4: ...40 8 15 ECB Electronic Brake Belt Replacement 41 8 16 ECB Electronic Brake Replacement 42 8 17 Pulley Axle Set Replacement 43 8 18 Crank Axle Set Replacement 45 8 19 Rear Stabilizer Replacement 46 8 2...

Page 5: ...al Number Location Chapter 1 Serial number location A serial number plate is located behind the seat in the seat track There is also a serial number tag on the middle of the main frame pointed towards...

Page 6: ...2 console serial number location 1 1 SERIAL NUMBER LOCATION CONTINUED Chapter 1 Serial number location...

Page 7: ...or insert objects into any opening Keep hands away from moving parts If the item cannot be reached contact a Matrix authorized dealer for assistance Never operate the unit if it is damaged not working...

Page 8: ...all warranties GROUNDING INSTRUCTIONS The Matrix H5x 02 Bike must be grounded If it should malfunction or break down grounding provides a path of least resistance for electric current to reduce the r...

Page 9: ...pment free from dust and dirt DO NOT use any equipment that is damaged or has worn or broken parts Use only replacement parts supplied by Matrix Fitness Systems MAINTAIN LABELS AND NAMEPLATES Do not r...

Page 10: ...dentifies items that require specific attention the latest version will always be available on the Matrix web site at www matrixfitness com DAILY MAINTENANCE ITEMS 1 Look and listen for loose fastener...

Page 11: ...d level selection UP DOWN TIME Easy information and time adjustment STOP Ends workout and shows workout summary data NUMBER KEYPAD Workout data input for workout setup Level adjustment during workout...

Page 12: ...en the program will start 4 3 workout setup steps fat burn ROLLING HILLS The Rolling Hills program is a level based program that automatically adjusts the resistance level to simulate real terrain 1 S...

Page 13: ...advance to the next level The test could take upwards of 30 minutes for very fit individuals Once the test ends a recovery period cool down will begin and the user s results are calculated and displa...

Page 14: ...curate heart rate reading You can grab these sensors in any program to view your current heart rate 1 Start pedaling and press the HEART RATE key 2 Select Age by using the UP or DOWN LEVEL keys and pr...

Page 15: ...re A 2 To scroll through the list of options in Manager Mode use the UP and DOWN LEVEL keys Each of the custom settings will show on the display 3 To select a custom setting press the ENTER key when t...

Page 16: ...Weight used for program calorie expenditure calculations Accumulated Distance N A 0 65 000 Miles Total distance for all programs Accumulated Time N A 0 65 000 hours Total time for all programs display...

Page 17: ...RS Displays the class A and B error codes SPEED UNIT Sets the distance to show in miles or kilometers MACHINE TYPE Should be set for Bike at all times POWER SAVE TIME Sets the amount of time the conso...

Page 18: ...14 Chapter 7 TROUBLESHOOTING 7 1 Electrical Diagrams...

Page 19: ...15 7 1 Electrical Diagrams Chapter 7 Troubleshooting...

Page 20: ...16 Chapter 7 TROUBLESHOOTING 7 1 Electrical Diagrams...

Page 21: ...connections at the battery Replace the battery 0x0441 b When the UCB implements a command the LCB is not receiving this command Check the machine type in Engineering Mode Check the connections at the...

Page 22: ...sistance value in middle 1 2 VCC LED 8 Status 3 Digital Communication LED 9 12V Console Power 7 3 LCB LED instructions WITHOUT AC PLUG Normal LED 2 LED 9 On LED 1 Off No AC plug detected LED 5 On Gene...

Page 23: ...enerator has no RPM output Normal for a powered unit If unpowered and issue is still present replace the generator if LED 8 is OFF Bad communication between UCB and LCB Reconnect the console cable at...

Page 24: ...AC power cord plugged in Normal for an unpowered unit if LED 8 is OFF Bad communication between UCB and LCB Reconnect the console cable at the LCB and UCB and check for kinks Solution if leds are nor...

Page 25: ...ENTER c Test the affected keypad If the keypad works in the keypad test it may not be a functioning key in the program used for testing it 2 Check the connections of the keypad at the UCB a Remove the...

Page 26: ...g variable power a Insert the probes from a multi meter into the black and red wires on the generator wire harness connector Figure A b When pedaling the output voltage from the generator should vary...

Page 27: ...replace the drive assembly Knocking or creaking noise Possible causes 1 The pedal is on the crank too loosely 2 The crank or axle is worn out 3 The belt tension is not enough or the belts are too dir...

Page 28: ...strap is damaged 4 The HR grips are damaged 5 The HR board is damaged 6 The UCB is damaged SOLUTION 1 Recenter the chest strap below the user s pectoral muscle Figure A and check again 2 Replace the...

Page 29: ...console and remove the console Figure B 3 Reinstall the wire connections to the new console 4 Carefully push the wires into the console and mast until they are clear of the console mast connection an...

Page 30: ...eful to support the handlebar Figure C 3 Carefully pull the wires from the console mast until the connectors are showing and then disconnect the 3 wires from the handlebar and remove the defective han...

Page 31: ...A 2 Disconnect the HR grip wire and remove the metal plate Figure B 3 Remove the 3 screws holding the HR grip together Figure C 4 Disconnect the level button and remove the two halves of the HR grip F...

Page 32: ...REPLACEMENT Chapter 8 Part Replacement Guide 1 Remove the 2 screws holding the cup holder to the console mast Figure A 2 Remove the cup holder Figure B 3 Reverse Steps 1 2 to install a new cup holder...

Page 33: ...d in Section 8 1 2 Remove the back cover of the console Figure A 3 Unplug and remove the faulty overlay Figure B 4 Clean the console area with alcohol to remove any left over adhesive Figure C 5 Remov...

Page 34: ...from the back of the overlay Figure E 7 Push the overlay ribbon cable through the hole in the console and plug it in Figure F 8 Match the overlay to the cutout on the console Figure G 8 5 CONSOLE KEYP...

Page 35: ...y to keep it in place then remove the protective film Figure H I 10 Once the overlay is in the correct position press down on the overlay with a cloth to adhere it to the console plastic Figure J 11 U...

Page 36: ...A 4 With the boot lifted remove the 4 screws holding the console mast to the frame Figure B 5 Pull the wires out the bottom of the console mast and remove the mast 6 Reverse Steps 1 5 to install a new...

Page 37: ...Remove the 4 screws holding the seat pad to the seat post Figure A 2 Lift the seat pad away from the seat post Figure B 3 Reverse Steps 1 2 to install a new seat pad 8 7 seat pad replacement Chapter 8...

Page 38: ...k cover is held on by plastic snap clips and if pressure is applied the cover will pop off Figure A 2 Remove the 4 bolts holding the seat pad to the seat frame Figure B 3 Remove the back pad Figure C...

Page 39: ...on by plastic snap clips and if pressure is applied the cover will pop off Figure A 2 Remove the 4 bolts holding the stationary handlebar assembly to the seat frame Figure B 3 Remove the stationary ha...

Page 40: ...nch to remove the pedal from the crank Figure A NOTE For the right side pedal the threads are normal For the left side pedal the threads are reversed the pedal turns off counterclockwise 2 Remove the...

Page 41: ...hroud to the frame and to the left shroud Figure A 2 Remove the 3 screws attaching the left side rear shroud to the frame Figure B 3 Figure C shows both the rear shrouds removed 4 Reverse Steps 1 2 to...

Page 42: ...and to the left shroud Figure A 3 Remove the 5 screws attaching the left side front shroud to the frame and entertainment port Figure B 4 Figure C shows both the front shrouds removed 5 Reverse Steps...

Page 43: ...board Figure A 3 Remove the 2 screws holding the lower board to the frame Figure B and remove the lower board 4 Reverse Steps 1 3 to install a new lower board 5 Test the bike for function as outlined...

Page 44: ...the frame Figure A 3 Rotate the tension set counter clockwise and remove the drive belt Figure B 4 Reverse Steps 1 3 to install a new drive belt NOTE Be sure to reattach the tension spring If more ten...

Page 45: ...ng tension on the ECB belt Figure B 3 Once the tension has been removed the ECB belt can be walked off of the pulley Figure C 4 Pull the ECB out of the frame towards the front of the unit and remove t...

Page 46: ...the ECB belt Figure B 3 Once the tension has been removed the ECB belt can be walked off of the pulley Figure C 4 Pull the ECB out of the frame towards the front of the unit and remove the ECB belt Fi...

Page 47: ...the drive belt as outlined in Section 8 14 3 Loosen the nuts holding the ECB to the frame Figure A and remove the nuts putting tension on the ECB belt Figure B 4 Once the tension has been removed walk...

Page 48: ...D 6 Remove the bearing Figure E 7 Remove the large nut holding in the pulley axle assembly with a large channel lock pliers or a pipe wrench Figure F 8 Once the large nut is removed the pulley axle se...

Page 49: ...nd the tabs of the nut on the left side of the frame so that this nut will turn Figure B 5 Use a 32 mm wrench to remove the crank axle nuts Figure C NOTE This nut is reverse threaded 6 Once the nuts a...

Page 50: ...Lean the bike to one side and remove the 4 screws holding the rear stabilizer to the frame Figure A 2 Remove the rear stabilizer Figure B 3 Reverse Steps 1 2 to install a rear stabilizer Figure A Figu...

Page 51: ...n the bike to one side and remove the 4 screws holding the front stabilizer to the frame Figure A 2 Remove the front stabilizer Figure B 3 Reverse Steps 1 2 to install a new front stabilizer Figure A...

Page 52: ...for BIKE e If Machine Type is not set for BIKE change to BIKE using the UP or DOWN LEVEL key and press ENTER to save f Press and hold the STOP key for 3 5 seconds to return to normal function 2 Withou...

Page 53: ...ata Transmitter Yes iPod Compatible No Nike iPod Compatible No Personal Fan Yes Technical data Resistance Technology JID Brushless Generator Power Requirements0 Self Powered or Optional 120V 60Hz AC M...

Page 54: ...5 x 10L white 8 Z21 Hex head screw M8 x 20l black 8 Z22 flat washer black 8 z23 See sketch of part Z12 spring washer black 4 z31 button head screw M8 x 15L yellow 4 z32 See sketch of part Z22 flat was...

Page 55: ...51 9 3 ASSEMBLY INSTRUCTIONS Chapter 9 bike SPECIFICATIONS AND ASSEMBLY GUIDE step 1 after these assembly steps are complete be sure to setup and test the unit as outlined in section 8 20...

Page 56: ...52 step 2 Chapter 9 bike SPECIFICATIONS AND ASSEMBLY GUIDE 9 3 ASSEMBLY INSTRUCTIONS CONTINUED...

Page 57: ...53 9 3 Assembly Instructions Continued Chapter 9 bike SPECIFICATIONS AND ASSEMBLY GUIDE step 3...

Page 58: ...54 step 4 Chapter 9 bike SPECIFICATIONS AND ASSEMBLY GUIDE 9 3 ASSEMBLY INSTRUCTIONS CONTINUED...

Page 59: ...55 9 3 ASSEMBLY INSTRUCTIONS CONTINUED Chapter 9 bike specifications and assembly guide Step 5...

Page 60: ...56 Step 6 9 3 assembly instructions continued Chapter 9 bike SPECIFICATIONS AND ASSEMBLY GUIDE...

Page 61: ...e adjusted tight enough to keep your foot from slipping The pedals include spring loaded clips for easy adjustment To tighten the strap pull down the open end of the strap To loosen the strap push dow...

Page 62: ...mpting to shake it side to side Shaking or wobbling indicates that your bike needs to be leveled Determine which leveler is not resting completely on the floor Loosen the nut with one hand to allow th...

Page 63: ...59 NOTES...

Page 64: ...60 MATrix Fitness systems corp 1610 Landmark Drive Cottage Grove wi 53527 USA TOLL FREE 866 693 4863 www matrixfitness com FAX 608 839 1717 KO REV 1...