Matrix T3X-02, Service Manual

Page 1: ...T 3 x 0 2 T r e a d m i l l S ER V I C E MA N U A l...

Page 2: ......

Page 3: ...4 2 Manual Workout Operation 9 4 3 Operating Level Based Programs 9 4 4 Target Heart Rate Control Workout Operation 10 4 5 Gerkin Fitness Test Workout Operation 10 CHAPTER 5 Manager MODE 5 1 Using Man...

Page 4: ...itch Replacement 37 9 16 Console Frame Replacement 39 9 17 Heart Rate Board Replacement 40 9 18 Speed and Incline Keypads Replacement 41 9 19 Handlebar Replacement 42 9 20 Heart Rate Handlebar Replace...

Page 5: ...11 1 1 Serial Number Location Chapter 1 Serial number location...

Page 6: ...ad all instructions before operating the Matrix Treadmill Please leave a 78 75 2000 mm x 39 50 1000 mm landing zone behind the treadmill This zone is to allow easy access to the treadmill and gives th...

Page 7: ...rsons that may be associated with using this product An appliance should never be left unattended when plugged in Unplug from the outlet when not in use and before putting on or tak ing off parts This...

Page 8: ...is is to locate the main circuit breaker box and turn off the breaker s one at a time Once a breaker has been turned off the only thing that should not have power to it is the treadmill No lamps vendi...

Page 9: ...round equipment free from dust and dirt Chapter 3 PREVENTATIVE MAINTENANCE 3 1 recommended cleaning tips 3 2 Check for damaged parts DO NOT use any equipment that is damaged or has worn or broken part...

Page 10: ...ncy stop button and cord for proper operation MONTHLY MAINTENANCE ITEMS 1 Inspect the power cord for damage inspect the hand grip areas and inspect the emergency stop button and cord for proper operat...

Page 11: ...s to slip when a user is on it be sure to follow the directions below STEP 1 Locate the two hex head bolts on the rear of the treadmill The bolts are located at each end of the frame at the back of th...

Page 12: ...ZATION To stop all functions and immobilize the unit The emergency stop on this treadmill must be returned to its original position in order to allow normal operation of the unit STOP Ends workout and...

Page 13: ...eight is used to calculate the caloric expenditure value providing an accurate weight helps to ensure an accurate caloric expenditure rating for each user using the INCLINE or SPEED KEYS and press ENT...

Page 14: ...se speed to 4 5 mph 7 2 kph The actual test begins at 4 5 mph 7 2 kph STAGE 2 After one minute the treadmill incline will increase to 2 STAGE 3 After one minute the treadmill speed increases to 5 0 mp...

Page 15: ...4 10 00 74 9 11 1 10 15 76 3 11 2 10 30 77 7 11 3 10 45 79 1 11 4 11 00 80 CARDIOVASCULAR FITNESS PERCENTILeS Chapter 4 Console overlay and workout description Males VO2 max ml kg min 0 29 30 39 40 4...

Page 16: ...shown on the screen 2 Enter the user s age using the INCLINE or SPEED KEYS and press ENTER 3 Select the user s gender using the INCLINE or SPEED KEYS and press ENTER 4 Enter the user s weight the user...

Page 17: ...r Mode appears on the display Figure A 3 To scroll between settings in the Manager Mode press the INCLINE or SPEED keys 4 Press ENTER to modify the settings once displayed 5 Press any INCLINE or SPEED...

Page 18: ...ours Hour Total time on treadmill not editable TO RESET Press and hold INCLINE DOWN and SPEED DOWN for 3 5 seconds software N A N A N A N A Software Version not editable start speed 1 0 MPH 1 6 KPH 0...

Page 19: ...ng mode Custom Setting Default Minimum Maximum Unit Description Disable Errors ON ON OFF N A Resets error log Accomplished by pressing INCLINE DOWN and SPEED DOWN for 3 5 seconds Elevation Minimum 28...

Page 20: ...3 5 seconds until Manager Mode appears on the display 2 Press the INCLINE or SPEED keys until Service Mode appears on the display Figure A and press ENTER 3 To scroll between settings in the Service...

Page 21: ...17 Chapter 8 TROUBLESHOOTING 8 1 Electrical Diagram...

Page 22: ...e motor 0x01A8 Drive motor over current 1 Check the amp draw of the treadmill with a load Change the deck or running belt if a high amp draw is present 2 Adjust the tension of the running belt if need...

Page 23: ...strap is damaged 4 The HR grips are damaged 5 The HR board is damaged 6 The UCB is damaged SOLUTION 1 Recenter the chest strap below the user s pectoral muscle Figure A and check again 2 Replace the b...

Page 24: ...A 2 The shroud is velcroed to the frame so you will have to pull up with some force Figure B 3 Figure C shows the motor area with the cover removed 4 NOTE When reinstalling the motor cover be sure to...

Page 25: ...emove both roller adjustment screws using an 8 mm Allen wrench Figure B 3 Remove the rear roller from the running belt Figures C D 4 Reverse Steps 1 3 to install a new roller 5 Test the treadmill for...

Page 26: ...e running belt Figures B C 4 Be careful not to pinch fingers during removal installation of deck board 5 Deck is waxed on both sides so the opposite side surface may be usable 6 New deck surfaces must...

Page 27: ...9 3 2 Holding the bolt with a 5 mm Allen wrench loosen the nut with a 13 mm socket Figure A B 3 For the rear cushion hold the cushion and remove the 13 mm nut Figure C 4 Reverse Steps 1 3 to install n...

Page 28: ...away from the drive belt Figure A 3 Loosen the rear roller screws to remove tension from the running belt 4 Remove the front roller mounting screws using an 8 mm Allen wrench Figures B C 5 Remove the...

Page 29: ...n Section 9 3 4 Remove the front roller as outlined in Section 9 5 5 Remove the running belt and replace it with a new belt Figures A B NOTE New running belts should ALWAYS be installed on a new deck...

Page 30: ...len wrench Figure B 3 Slide the rail off the back of the treadmill Figures C D 4 Reverse Steps 1 3 to install a new side rail 5 After reinstalling the side rail make sure the rear end cap is on first...

Page 31: ...m the machine 2 Remove the front shroud as outlined in Section 9 1 3 Remove the wire connections to the MCB 4 Remove the 2 screws holding the MCB to the base frame Figure A 5 Remove the MCB Figure B 6...

Page 32: ...isconnect the motor cables from the MCB and cut any tie straps holding them in place Figure D 5 Remove the 2 screws holding the speed sensor to the motor and remove the speed sensor Figure E 6 Disconn...

Page 33: ...29 Chapter 9 Part Replacement Guide figure e figure f figure g figure h 9 9 MOTOR REPLACEMENT CONTINUED...

Page 34: ...Figures B C 5 Loosen the rear roller screws to relieve tension on the running belt Figure D 6 Remove the two 8 mm front roller screws Figures E F 7 Lift the roller and remove the old drive belt Figure...

Page 35: ...31 9 10 DRIVE BELT REPLACEMENT CONTINUED Figure D Figure E Figure F Figure G chapter 9 part replacement guide...

Page 36: ...ensor wire from the MCB Figure A 4 Remove the 2 screws holding the speed sensor to the motor Figure B 5 Remove the speed sensor Figure C 6 Reverse Steps 1 5 to install as new speed sensor 7 Test the t...

Page 37: ...move the 2 screws holding the Daughter Board to the base frame Figure A 5 Remove the Daughter Board Figure B 6 Reverse Steps 1 5 to install a new Daughter Board NOTE When reinstalling the new Daughter...

Page 38: ...he pin and remove the pin attaching the incline motor to the rack Figure B C 4 Disconnect the incline motor power cable from the reliance box Figure D 5 Disconnect the incline motor from the top mount...

Page 39: ...35 9 13 Incline Motor RemovaL continued Chapter 9 Part Replacement Guide Figure D Figure E Figure F Figure G...

Page 40: ...ck of the console to the front and remove the back cover Figures A B 3 Disconnect the 6 wire connections from the console 4 Remove the four 6 mm screws from underneath the console Figure C 5 Remove th...

Page 41: ...it from the emergency stop frame Figures C D 6 Disconnect the 2 wires plugged into the back of the emergency stop switch Figure E 7 Depress the tabs on the top and the bottom of the emergency stop swi...

Page 42: ...38 Figure E Figure F Figure G Figure H 9 15 EMERGENCY STOP SWITCH REPLACEMENT CONTINUED chapter 9 part replacement guide...

Page 43: ...de holding the console frame to the handlebar frame Figure A 4 Remove the console frame from the handlebar frame NOTE The console cable wiring will need to be removed from the console frame as it is r...

Page 44: ...onsole frame on its face and remove the 7 screws holding the back panel to the console frame and lean the console back out of the way Figure B 6 Disconnect the wire connections that go to the heart ra...

Page 45: ...frame Figure A 5 Lay the console frame on its face and remove the 7 screws holding the back panel to the console frame and lean the console back out of the way Figure B 6 Disconnect the ribbon cable o...

Page 46: ...ion 9 16 4 Remove the 3 screws on each side holding the handlebar frame to the console mast Figure A 5 Lift the handlebar frame up and away from the console mast Figure B NOTE The console cable wiring...

Page 47: ...console mast Figure B NOTE The console cable wiring will need to be removed from the handlebar frame on the user s right side as it is removed 6 Remove the screw on each side holding the heart rate ha...

Page 48: ...ips screws holding the 2 halves of the HR grip together Figure A 3 Disconnect the white wire from the bottom HR terminal and remove it Figure B 4 Disconnect the red wire from the top HR terminal and r...

Page 49: ...the console mast to the base frame Figure A 7 Remove the console mast NOTE You will need to pull the console cable wiring through the hole in the bottom of the right side console mast Figure B 8 Reve...

Page 50: ...e procedure in Section 3 5 3 Once Auto Calibration has been run and the running belt is centered press GO on the display Listen for any odd noises or squeaks 4 Press the INCLINE UP key until the tread...

Page 51: ...ve CONSOLE Display Type Dot Matrix LED Display Feedback Time Distance Calories Speed Incline Pace Heart Rate METs Watts and Profile Workouts Manual Rolling Hills Fat Burn 5K Target HR Gerkin Protocol...

Page 52: ...uantity color 11 Hex Head Cap Screw M8 x 1 25P x 25L 8 Blue 12 Flat Washer 8 2 x 19 2 0t 8 Blue 13 Hex Head Cap Screw M8 x 1 25P x 15L 6 Black 14 Button Head Screw M8 x 1 25P x 25L 6 White 15 Flat Was...

Page 53: ...693 4863 to report any missing items ASSEMBLY INSTRUCTIONS Please make sure that the power cord is not plugged into the wall outlet while completing the following procedure To ensure correct assembly...

Page 54: ...d cap screw Fasten the contact HR handlebar assembly to the console masts using item 15 button head screw and item 12 flat washer Pull the HR wires through the handlebar using the wire pull Pull the m...

Page 55: ...sure to route the console cables down the console mast and connect the HR handlebar wires Make all appropriate wire connections within the motor compartment NOTE For the T3x three connections need to...

Page 56: ...Bag Install the power cord and assemble item 18 power cord holder with item 22 button head screw If your hardware pack is missing item 22 check to see if the screws are already assembled on the tread...

Page 57: ...will make 3 short beep sounds and should start to upgrade the software 5 Once the upgrade is complete the machine will make 2 long beep sounds should take about 30 seconds 6 Turn off the treadmill pow...

Page 58: ...54 NOTES...

Page 59: ...55 MATrix Fitness systems corp 1610 Landmark Drive Cottage Grove wi 53527 USA TOLL FREE 866 693 4863 www matrixfitness com FAX 608 839 1717 KO REV 1...