Maurice Pincoffs 1610639, Service Manual

Page 1: ...M Ma au ur ri ic ce e P Pi in nc co of ff fs s 1 1 8 88 88 8 7 70 07 7 1 18 88 80 0 P PI IN NC CO OF FF F 1 16 61 10 06 63 39 9 T Tr re ea ad dm mi il ll l S Se er rv vi ic ce e M Ma an nu ua al l ...

Page 2: ...WARNING ALWAYS UNPLUG THE TREADMILL FROM THE ELECTRICAL OUTLET BEFORE SERVICING THE UNIT ...

Page 3: ...tents 1 Table of Figures 3 Description 4 A ELECTRICAL CONFIGURATION 4 1 PINCOFF 1610639 Treadmill components 4 B GENERAL INFORMATION 5 1 Console 5 2 Main controller 5 3 Treadmill motor 5 Operation 7 A WINDOW DISPLAY MODE 7 1 OFF Mode 7 2 READY Mode 7 3 SLEEP Mode 7 4 RUN Mode 7 B FUNCTION 8 1 SPEED 8 2 TIME 8 3 DISTANCE 8 4 CALORIES 9 5 PULSE 9 6 LAPS 9 7 SCAN 9 C FUNCTION BUTTON IN MAIN MODE 10 1...

Page 4: ...nt te en nt ts s 1 1 8 88 88 8 7 70 07 7 1 18 88 80 0 T Ta ab bl le e o of f C Co on nt te en nt ts s 2 2 2 Troubleshooting Matrix 14 Diagrams and Schematics 19 APPENDIX A 23 1 TREADBELT ADJUSTMENT 23 APPENDIX B 25 1 TREADMILL LUBRICATION 25 APPENDIX C 26 1 RESET SWITCH RESETTING 26 APPENDIX D 27 1 FUSE REPLACEMENT 27 APPENDIX E 28 1 SPEED SENSOR ADJUSTMENT 28 2 SERVICE QUESTIONS 28 ...

Page 5: ... s 3 3 TABLE OF FIGURES Figure 1 Operational Flowchart 6 Figure 2 Console Layout 19 Figure 3 Mechanical Layout 19 Figure 4 Main Controller information voltages 20 Figure 5 Function JK1 connector on Main Controller 20 Figure 6 Wiring Diagram 21 Figure 7 Schematic Diagram 22 Figure 8 If Treadbelt slips 23 Figure 9 If tread belt shifts too far to the Right 23 Figure 10 If tread belt shifts too far to...

Page 6: ...vicing of this treadmill is limited to board level replacement 1 PINCOFF 1610639 TREADMILL COMPONENTS a Safety key Magnetic key that fits in the Console to activate all functions b Console Interface that controls all functions of the treadmill c Main controller A circuit board that incorporates the DC power supply and takes input from the console and sends out appropriate voltages that control the...

Page 7: ...ATION 1 CONSOLE a Contains touch controls and 7 segment LED Display 2 MAIN CONTROLLER a Contains power supply and control circuits 3 TREADMILL MOTOR a Variable speed reversing 0 110 volt DC motor Has three wires red black and green If there is DC voltage on the Red wire M the treadmill motor will turn clockwise If there is DC voltage on the Black wire M the treadmill motor will turn counter clockw...

Page 8: ... ea ar rs s 3 30 06 68 86 6 0 0 T Tr re ea ad dm mi il ll l M Ma au ur ri ic ce e P Pi in nc co of ff fs s D De es sc cr ri ip pt ti io on n 1 1 8 88 88 8 7 70 07 7 1 18 88 80 0 D De es sc cr ri ip pt ti io on n 6 6 Figure 1 Operational Flowchart ...

Page 9: ...ODE a When the treadmill is ON and the SAFETY KEY is inserted in console 7 SEGMENT LED display 0 00 MANUAL LED will be bright the LAP light s run a circle each second b TIME DISTANCE and CALORIES Values will all be saved when RUN Mode enters READY Mode c In READY Mode if user doesn t press any button for 4 minutes it will then enter SLEEP Mode 3 SLEEP MODE a In SLEEP Mode if any buttons are presse...

Page 10: ...rement and decrement is 0 1mph km 2 TIME a In RUN Mode press MODE to display the time b TIME divides into COUNT UP and COUNT DOWN System preset is COUNT UP if user sets the time then timer is COUNT DOWN c DISPLAY range is 0 00 to 99 59 d WORK range is 0 00 to 99 59 e COUNT DOWN setup range is 10 00 to 99 59 f When TIME is set the count will go to zero g In RUN Mode press ON OFF button to save valu...

Page 11: ... up again 4 CALORIES a In RUN Mode press MODE to display the calories b CALORIES preset is COUNT UP c DISPLAY range is 0 0 to 999 d WORK range is 0 0 to 999 e In RUN Mode press the ON OFF button to save value of distance and entering RUN Mode again that value will continue count up time 5 PULSE a In RUN Mode press MODE to display the pulse b DISPLAY range is 0 to 999 c WORK range is 40 to 240 d If...

Page 12: ...rts at MIN SPEED and treadmill starts at program preset value in PROGRAM c MODE button Press MODE button to setup COUNT DOWN time Or press this button for 4 seconds all values will go back to zero d FAST button If user doesn t enter a setting then this button is non functional e SLOW button If user doesn t enter a setting then this button is non functional 2 SLEEP MODE a P button Enters the READY ...

Page 13: ... display window and the LED be light per your current mode d In SCAN window display mode automatically shifts every 5 seconds e FAST button Press the button to increase your speed and each increase is 0 1mph km If button is pressed continuously then speed increases to MAX SPEED quickly f SLOW button Press the button to decrease your speed and each decrease is 0 1mph km If button is pressed continu...

Page 14: ...hange to Km Mode and windows will display e Press ON OFF button to memorize above setting and enter next curtain of setting mode f Set high speed Press FAST or SLOW button to adjust speed to 12 g Press ON OFF button to memorize above setting and enter next curtain of setting mode h Set Min speed press FAST or SLOW button to adjust speed to 1 i Press ON OFF button to memorize above setting and ente...

Page 15: ...8 88 80 0 T Tr ro ou ub bl le es sh ho oo ot ti in ng g 1 13 3 TROUBLESHOOTING WARNING ALWAYS UNPLUG THE TREADMILL FROM THE ELECTRICAL OUTLET BEFORE SERVICING THE UNIT 1 GENERAL a Do a visual check of all wiring and connections looking for chafed wires or lose connections b Make sure any wiring is safely positioned and or secured away from moving parts c If you find a fuse blown on a circuit board...

Page 16: ...eaker tripped 8 Breaker was broken 9 ON OFF switch was broken Plug the power cord into outlet Plug the power cord into unit Check the voltage of outlet Replace power cord Replace power cord Check the wire if came away connect it again Press the small red button to come back original status Replace breaker Replace A C switch After turning on power treadmill has sound of blowing 1 Power cord plug in...

Page 17: ... broken short 2 Have other magnetic components on console Replace reed switch or console Remove magnetic component beside safe key When press START treadmill don t start 1 Motor M or M wire didn t connect into right position 2 Controller was broken No power to motor 3 Motor was broken Please check and plug again Replace controller Replace motor Treadmill stops or shuts off by itself 1 House breake...

Page 18: ...omputer cables don t connect on right position 4 Computer cables were broken that got damage 5 Motor belt was cut off 6 Controller was broken 7 Motor was broken 8 Console was broken Turn off power and reset the treadmill Plug wires again Plug the wire again on controller connector and console Replace the wires Replace motor belt Replace controller Replace motor Replace console When press START but...

Page 19: ...nds Speed sensor cable was broken open console can t receive signal for unusual speed 1 The distance is too long between speed sensor cable and magnet 2 Sensor cable was broken 3 Computer of 9PIN didn t connect in right position 4 Computer cable of 9PIN was broken 5 Console was broken Adjust the distance to 5mm between speed sensor cable and magnet Replace sensor cable Plug the cable again on cont...

Page 20: ...RE and Console Two hands hold the hand pulse Connect the wires again Replace wires Tread belt does not run in center 1 Tread belt tension not even across tread belt See treadbelt adjustment see Appendix A Tread belt hesitates while being stepped on 1 Insufficient lubricant on tread belt See treadbelt lubrication see Appendix B Black particles collecting under treadmill 1 Drive belt is breaking in ...

Page 21: ...ll l M Ma au ur ri ic ce e P Pi in nc co of ff fs s D Di ia ag gr ra am ms s a an nd d S Sc ch he em ma at ti ic cs s 1 1 8 88 88 8 7 70 07 7 1 18 88 80 0 D Di ia ag gr ra am ms s a an nd d S Sc ch he em ma at ti ic cs s 1 19 9 DIAGRAMS AND SCHEMATICS Figure 2 Console Layout Figure 3 Mechanical Layout ...

Page 22: ...u ur ri ic ce e P Pi in nc co of ff fs s D Di ia ag gr ra am ms s a an nd d S Sc ch he em ma at ti ic cs s 1 1 8 88 88 8 7 70 07 7 1 18 88 80 0 D Di ia ag gr ra am ms s a an nd d S Sc ch he em ma at ti ic cs s 2 20 0 Figure 4 Main Controller information voltages Figure 5 Function JK1 connector on Main Controller ...

Page 23: ... 0 D Di ia ag gr ra am ms s a an nd d S Sc ch he em ma at ti ic cs s 2 21 1 15CM white cable ALT 6010 AC1 M M 639 TREADMILL CIRCUIT DIAGRAN Console 10CM 30CM white cable Breaker AC Switch Red Motor Black Motor controller Grounded Green yellow JK1 10CM black cable Rang 9PIN Control cable 2200mm Sensor cable 800mm 25CM Green cable Green yellow Socket Connector Plug 30CM black cable AC2 JK2 ML 006 1B...

Page 24: ... T Tr re ea ad dm mi il ll l M Ma au ur ri ic ce e P Pi in nc co of ff fs s D Di ia ag gr ra am ms s a an nd d S Sc ch he em ma at ti ic cs s 1 1 8 88 88 8 7 70 07 7 1 18 88 80 0 D Di ia ag gr ra am ms s a an nd d S Sc ch he em ma at ti ic cs s 2 22 2 Figure 7 Schematic Diagram ...

Page 25: ... A A 2 23 3 APPENDIX A 1 TREADBELT ADJUSTMENT The treadbelt has been factory pre adjusted however if during the operation 1 4 TURN Figure 8 If Treadbelt slips The treadbelt is too loose Tighten both rear roller adjusting bolts 1 4 turn clockwise using allen wrench 1 4 TURN Figure 9 If tread belt shifts too far to the Right a Set the treadmill speed to 3 5 mph 5 6 km b Tighten the right adjusting b...

Page 26: ... until belt is centered 30 79 31 79 1 4 TURN Figure 10 If tread belt shifts too far to the Left a Set the treadmill speed to 3 5 mph 5 6 km b Tighten the left adjusting bolt a 1 4 turn clockwise using allen wrench c Wait 15 seconds if no change turn the right adjusting bolt a 1 4 turn counter clockwise using allen wrench e Repeat steps b and c until belt is centered IMPORTANT DO NOT OVERTIGHTEN TR...

Page 27: ...board If the surface is slick to the touch then no further lubrication is required If the surface is dry to the touch apply one packet of lubricant HOW TO APPLY LUBRICANT 1 Lift one side of treadbelt 2 Pour one half of the lubricant bottle under the center of the treadbelt on the top surface of the treadboard 3 Walk on the treadmill at a slow speed for 3 to 5 minutes to evenly distribute lubricant...

Page 28: ...I IX X C C 1 1 8 88 88 8 7 70 07 7 1 18 88 80 0 A AP PP PE EN ND DI IX X C C 2 26 6 APPENDIX C Figure 11 Resetting Reset switch 1 RESET SWITCH RESETTING a If the red button of reset switch is tripped it will protrude out from the face of the switch b Press in the red button of the switch c If the red button of reset switch is not tripped that means normal Tripped Normal ...

Page 29: ...07 7 1 18 88 80 0 A AP PP PE EN ND DI IX X D D 2 27 7 APPENDIX D Figure 12 Fuse replacement 1 FUSE REPLACEMENT If your treadmill loses power or will not start check the fuse located on the motor controller DANGER Turn the power switch off and unplug the treadmill to reduce the risk of an electric shock Remove the motor cover Remove and replace the fuse on the motor controller Replace the motor cov...

Page 30: ...SOR ADJUSTMENT If the monitor does not display speed or distance the speed sensor and magnet may be misaligned Follow these steps to check and realign Remove the motor cover Check the spacing and alignment between the magnet on the right side of the front roller and the speed sensor on the frame The spacing must be 1 8 Loosened screw and slide speed sensor in or out of clamp Retighten screw Replac...