Max Machinery G Series, User Manual

Page 1: ...G Series User Manual G004 G015 G045 G105 G240 G004HZ G015HZ G045HZ Positive Displacement Gear Flow Meters ...

Page 2: ...x Re phasing the transmitter to the flow meter body via the Interface Software Kit is required to prevent measurement error isnt this what the gold comepnsation button is for Do not apply excessive differential pressure across the flow meter Damage will occur See pressure drop curves for safe area operation Do not exceed maximum flow rate for the material viscosity Damage will occur Do not allow m...

Page 3: ...manual Max Machinery Inc 33A Healdsburg Avenue Healdsburg CA 95448 USA 707 433 2662 www maxmachinery com Table of Contents Safety and Precautions i Table of Contents ii How It Works 1 Installation Mechanical 2 Mechanical Operation 4 Installation Electrical 5 Electrical Quick Start 6 Field Compensation of Transmitter 10 LED Functions 12 Specifications 13 Dimensions 19 Optional Heater Block 30 Chart...

Page 4: ...ter electronics are protected against water dust and most corrosive liquids The 5 pin Turck connector provided is IP68 Additionally IP66 rated explosion proof enclosures combined with a choice of one part and two part high temperature designs with remote electronics cover a wide range of application environments from the laboratory to harsh industrial processes Optional seal materials allow for di...

Page 5: ...tation Preferred mounting orientation of the meter depends on meter type The orientation optimizes air purging and or minimizes heat transfer to the electronics G Series meters especially when used with thick fluids should mount with the transmitter on the side and the plumbing oriented vertical flow up This mounting orientation prevents air in the system that can cause response delays and errors ...

Page 6: ...g the flow meter the system lines shall be cleaned and free of all debris or manufacturing particulates Purging lines with compressed air or steam are typical cleaning methods Do not use compressed air or steam on the Max flow meter damage will occur High Temperatures Orient your meter so the transmitter is to the side or below to minimize heat transfer by convection from the flow meter to the tra...

Page 7: ...le should be established The system should be shut down if abnormal noises occur or if unusual differential pressures across the meter are encountered High Temperature Start Up For fluids above 82 C 150 F based on 21 C 70 F ambient a special procedure is required to prevent thermal shock and permanent damage to the flow meter The warm up time is determined by the equation below TIME minutes connec...

Page 8: ...ignal Standard High Temperature and Ultra High Temperature Housings To determine what transmitter type you have refer to the Max part number matrix on pages 33 34 and decode your flow meter s part number Installation Electrical WARNING Refer to the EXInstall Sheet for proper installation in hazardous locations WARNING Electrical shock hazard Serious or fatal injury may occur Installation Removal s...

Page 9: ...erface Software Kit This will allow you to change the flow meter output signal frequency or analog range to meet your application s equipment needs To access the port on the circuit board unscrew the transmitter lid by hand The transmitter lid has four thread paths When reinstalling the lid the cable may be misaligned To realign the cable remove the lid and rotate up to 180 and retighten using an ...

Page 10: ...nstructions 5 pin Turck Connectors Turck Connector PCA Label Pin Mating Cable Wire Color Power V 1 Brown Common Com 4 Black Signal Output Sig 5 Grey Signal Output Ret 2 White Case Ground Case 3 Blue 2 1 4 5 3 Analog Current or Voltage Output Transmitters PN ending A B C or D Analog transmitters with part numbers ending in A or C are 24Vdc power Part numbers ending in B or D are 12Vdc power To mini...

Page 11: ...id and vapor tight enclosure There are O ring seals at the lid and also the base of the housing in some models these need to be fully seated A properly sealed transmitter will prevent the formation of damaging moisture inside the housing Industrial transmitters have Turck connectors sealed to the lid at the factory and are ready for use There are no adjustments or servicing that require the connec...

Page 12: ...stments on the circuit board Setting changes are made through the Interface Software Kit SFT KIT 001 sold separately High Temperature Instructions Troubleshooting Orient your meter so the transmitter is to the side or below to minimize heat transfer by convection from the flow meter to the transmitter The transmitter is the most heat sensitive element in the system Consult the table on page 8 for ...

Page 13: ...d of altering additional factory set parameters of the meter is through the Interface Software Kit part number SFT KIT 001 Pulse Output Scaling Analog Output Limits and Scaling Signal Filtering Options and Compensation settings are the adjustable variables CAUTION Before opening accessing the electronics lid make sure the top of the P234 meter and surrounding components are dry and no moisture or ...

Page 14: ...on of the system and the compensation of the Max meter 2 Stabilize the flow rate for your flow meter model as shown in Table A below 3 Activate the compensation routine A When using the software via the serial port connection select field compensation in the software OR B If NOT using software push the Gold PCA Button using a non conductive tool 4 The blue green LED will change to solid blue for 5...

Page 15: ...US LED ACTION Compensate button pushed clicked Blue Steady Steady light for 4 5 revolutions of meter Compensation Succeeded Green Steady Steady light for 5 seconds Software will show Success on screen Compensation Failed Red Steady Steady light for 5 seconds Software will show Flow too low too high unstable on screen Note Revolutions of meter are dependent on expected fluid flow rate Per Table A t...

Page 16: ...t Operational Range 40 C to 80 C Single piece Two piece to 110 C Metered Liquid Temp Range 40 C to 90 C Standard model based on 20 ambient 40 C to 155 C Two piece high temperature model 40 C to 225 C Two piece ultra high temperature model Compliance CE Certified Ex proof version available with ATEX IECEx II 2 G Ex db IIB Tx Gb as well as UL cUL certification for Class 1 Division 1 Groups C and D T...

Page 17: ...ecoded Power Supply Requirements 5 26 Vdc 30 mA Ambient Operational Range 40 C to 75 C Single piece Two piece to 110 C Metered Liquid Temp Range 40 C to 75 C Standard model based on 20 ambient 40 C to 130 C Two piece high temperature model Compliance CE Certified Ex proof version available with ATEX IECEx II 2 G Ex db IIB Tx Gb as well as UL cUL certification for Class 1 Division 1 Groups C and D ...

Page 18: ... Operational Range 40 C to 80 C Single piece Two piece to 110 C Metered Liquid Temp Range 40 C to 90 C Standard model based on 20 ambient 40 C to 155 C Two piece high temperature model 40 C to 225 C Two piece ultra high temperature model Compliance CE Certified Ex proof version available with ATEX IECEx II 2 G Ex db IIB Tx Gb as well as UL cUL certification for Class 1 Division 1 Groups C and D Tx...

Page 19: ...coded Power Supply Requirements 5 26 Vdc 30 mA Ambient Operational Range 40 C to 75 C Single piece Two piece to 110 C Metered Liquid Temp Range 40 C to 75 C Standard model based on 20 ambient 40 C to 130 C Two piece high temperature model Compliance CE Certified Ex proof version available with ATEX IECEx II 2 G Ex db IIB Tx Gb as well as UL cUL certification for Class 1 Division 1 Groups C and D T...

Page 20: ...Operational Range 40 C to 80 C Single piece Two piece to 110 C Metered Liquid Temp Range 40 C to 90 C Standard model based on 20 ambient 40 C to 155 C Two piece high temperature model 40 C to 225 C Two piece ultra high temperature model Compliance CE Certified Ex proof version available with ATEX IECEx II 2 G Ex db IIB Tx Gb as well as UL cUL certification for Class 1 Division 1 Groups C and D Tx ...

Page 21: ...oded Power Supply Requirements 5 26 Vdc 30 mA Ambient Operational Range 40 C to 75 C Single piece Two piece to 110 C Metered Liquid Temp Range 40 C to 75 C Standard model based on 20 ambient 40 C to 130 C Two piece high temperature model Compliance CE Certified Ex proof version available with ATEX IECEx II 2 G Ex db IIB Tx Gb as well as UL cUL certification for Class 1 Division 1 Groups C and D Tx...

Page 22: ...t Operational Range 40 C to 80 C Single piece Two piece to 110 C Metered Liquid Temp Range 40 C to 90 C Standard model based on 20 ambient 40 C to 155 C Two piece high temperature model 40 C to 225 C Two piece ultra high temperature model Compliance CE Certified Ex proof version available with ATEX IECEx II 2 G Ex db IIB Tx Gb as well as UL cUL certification for Class 1 Division 1 Groups C and D T...

Page 23: ... 5 26 Vdc 30 mA Ambient Operational Range 40 C to 80 C Single piece Two piece to 110 C Metered Liquid Temp Range 40 C to 90 C Standard model based on 20 ambient 40 C to 155 C Two piece high temperature model 40 C to 225 C Two piece ultra high temperature model Compliance CE Certified Ex proof version available with ATEX IECEx II 2 G Ex db IIB Tx Gb as well as UL cUL certification for Class 1 Divis...

Page 24: ...G Series User Manual Rev2020A 21 Dimensions G004 SPECIFICATIONS ...

Page 25: ...G Series User Manual Rev2020A 22 Dimensions G004HZ SPECIFICATIONS EX PROOF HOUSING TOP VIEW MODEL G004HZ WITH EX PROOF HOUSING ...

Page 26: ...G Series User Manual Rev2020A 23 Dimensions G015 SPECIFICATIONS ...

Page 27: ...G Series User Manual Rev2020A 24 Dimensions G015HZ SPECIFICATIONS EX PROOF HOUSING TOP VIEW MODEL G015 WITH INDUSTRIAL HOUSING MODEL G015HZ WITH EX PROOF HOUSING ...

Page 28: ...G Series User Manual Rev2020A 25 Dimensions G045 SPECIFICATIONS ...

Page 29: ...Series User Manual Rev2020A 26 Dimensions G045HZ SPECIFICATIONS BOTTOM VIEW EX PROOF HOUSING TOP VIEW MODEL G045 WITH INDUSTRIAL HOUSING MODEL G045 WITH EX PROOF HOUSING MODEL G045HZ WITH EX PROOF HOUSING ...

Page 30: ...G Series User Manual Rev2020A 27 Dimensions G105 SPECIFICATIONS ...

Page 31: ...G Series User Manual Rev2020A 28 Dimensions G240 SPECIFICATIONS MODEL G240 WITH INDUSTRIAL HOUSING ...

Page 32: ... Rev2020A 29 Dimensions REMOTE PCA ENCLOSURE SPECIFICATIONS REMOTE PCA ENCLOSURE FOR HIGH TEMPERATURE TRANSMITTERS Not Shown Industrial 2 meter interconnect cable included Ex Proof user supplied interconnect cable required ...

Page 33: ...5 G105 3 8 NPT G240 Qty 2 3 8 NPT Electric Cartridge requirements G004 3 8 x 1 G015 3 8 x 1 3 G045 1 2 x 2 1 G105 1 2 x 3 1 G240 Qty 2 1 2 x 4 7 Heater block for G015 typical 1895 0025 1275 0025 376 001 0 749 1 25 1 55 2 051 529 2 262 NOTES 1 HEATER PORT CLEARANCE IS FOR A PROBE WITH 250 WATT DENSITY MAX AT 400º F 1 16 NPT 1 8 NPT 1 4 NPT 2 places ...

Page 34: ...G Series User Manual Rev2020A 31 Charts G004 G004HZ Pressure Drop Graph G015 G015HZ Pressure Drop Graph G045 G045HZ Pressure Drop Graph ...

Page 35: ...G Series User Manual Rev2020A 32 Charts G105 Pressure Drop Graph G240 Pressure Drop Graph ...

Page 36: ...Directional Cal BID 1 Transmitter Type Max Flow Range Output Type 4 Liters Min G004 A A 4 20mA Output Powered by 24 Vdc 15 Liters Min G015 A B 4 20mA Output Powered by 12 Vdc 45 Liters Min G045 A C 0 10 Volt Output Powered by 24 Vdc 105 Liters Min G105 A D 0 10 Volt Output Powered by 12 Vdc 240 Liters Min G240 P N 5V Pulse Freq Powered by 5 26 Vdc Q N 5V Quadrature Powered by 5 26 Vdc P S Current ...

Page 37: ...t Powered by 24 Vdc A D 0 10 Volt Output Powered by 12 Vdc P N 5V Pulse Freq Powered by 5 26 Vdc Q N 5V Quadrature Powered by 5 26 Vdc P S Current Sinking Single Phase Pressure Temperature Rating 6000 psi 414 bar HZ 1 75 C Haz Loc 2 130 C Haz Loc 2 Part Fluid Connection Electrical Connection NPT 1 2 Hazardous Location 1 2 Inch Conduit Seal Selection Signal Type Viton FKM 1 P Pulse Teflon PTFE 3 A ...

Page 38: ...ter power Can be programmed to show rate total and or grand total Initial programming included as default or customer specified values 381 Series Filters and Filter Elements Model Description 381 102 000 Inline filter with 10 micron element included O rings options available to match your flow meter and system requirements Part Description SFT KIT 001 USB drive transmitter programming software and...

Page 39: ...em Air bubbles displace the meter just like a liquid If you see over reporting purge all air from lines Verify K Factor for the meter in use and compare this value to the setting used in the display Max transmitters anti dither function buffers up to 1 revolution of reverse flow An incorrect flow total can be reported if the system reverse flow is greater than 1 meter revolution Additional Informa...