MAX power 125 HYD Series, Installation Operation & Maintenance

Page 1: ... OPERATION MAINTENANCE Serial N Date of Installation THIS MANUAL MUST BE KEPT ON BOARD AT ALL TIMES Manual Max Power Series 125HYD Last Update December 2016 Via Philips 5 20900 Monza MI Italy Tel 39 039 200 1973 936 Fax 39 039 2004299 www max power com E mail contact max power com ...

Page 2: ... 19 List of Distributors 17 18 20 Warranty Document to be returned 19 Your thruster is a high quality technical product and should be treated as such The employment of qualified marine personnel with experience in bow thruster installation is strongly advised Where possible the boat manufacturer s architects design departments and or shipyards should be consulted prior to installation taking place...

Page 3: ...6 mm thickness you will require an extra hard rubber gasket between the motor support and the tunnel 2 TUNNEL When the final tunnel position is determined and all dimensions have been checked mark the centre of the tunnel s position and drill a Ø 10 mm hole Make up a metal compass from 8 mm rod Fit compass into the Ø 10 mm holes and trace the form of the tunnel on to the hull elliptical After cutt...

Page 4: ...f the propellers Small pieces of folded cardboard can be used to check the spacing between the propeller tips and the tunnel is even all round Slight adjustment to align the leg in its tunnel may be necessary After checks remove leg etc remount the assembly covering the gasket with an oil and salt water resistant jointing compound After fitting remove all excess compound The gasket must be between...

Page 5: ...of resistance from the motor is normal Tighten the screws 3 mm Allen key only 2 mm should be visible above the hub boss of the propeller WARNING If more than 2mm is visible the propeller is not correctly placed as the screws are not in the shaft groove 6 PROTECTION GRILLS With a shallow tunnel installation we recommend that you protect the propellers by fitting horizontal protection grills These g...

Page 6: ...rectional control valve DCV must be equipped with a pressure gauge and pressure relief valve and should preferably be placed as close as possible to the thruster unit The piping can be flexible or a mix of rigid and flexible type and should have crimp connected fittings The piping should match interior diameters and the service pressure equal or above that which has been recommended The circuits m...

Page 7: ...tion Strainer Oil Level Sight Gauge Thermometer Filler Cap Motor Drain Connection INTERIOR DIAMETERS AND MODULES of the piping between the hydraulic elements M4 1 4 M5 5 16 M6 3 8 M8 1 2 M10 5 8 M12 3 4 M16 1 INTAKE DIAMETERS of standard hydraulic elements MAX POWER 1 2 11 Female BSP 3 4 3 6 7 8 9 Female BSP 1 2 4 5 Female BSP 3 8 10 12 Female BSP 1 4 Reservoir Pump Motor Filter Directional Contro...

Page 8: ... applying a layer of silicon oil before assembling the propellers ANNUAL BASIS CHANGE the anode if necessary CHANGE drive leg oil if classic bronze leg CHECK the oil and the hydraulic filtration circuit only if necessary EVERY 5 YEARS DRAIN hydraulic oil system and change the filter and refill THE MAX POWER TEAM WISHES YOU SUCCESSFUL MANOEUVRING AND ENJOYABLE CRUISING IT IS IMPORTANT TO KEEP THIS ...

Page 9: ...Installation Notes Manual Max Power Series 125HYD Last Update December 2016 8 ...

Page 10: ...Manual Max Power Series 125HYD Last Update December 2016 9 ...

Page 11: ...Manual Max Power Series 125HYD Last Update December 2016 10 MAX POWER 125 HYD ...

Page 12: ...Manual Max Power Series 125HYD Last Update December 2016 11 ...

Page 13: ...Manual Max Power Series 125HYD Last Update December 2016 12 ...

Page 14: ...Manual Max Power Series 125HYD Last Update December 2016 13 ...

Page 15: ...ng and Measurements A B C T E Ideal Model Dim mm 125 225 185 197 210 6 185 250 264 210 7 250 E Mini 110 140 Weight 9 Kg 12 Kg 325 315 333 220 9 315 160 20 Kg D 190 220 280 A B T C Manual Max Power Series 125HYD Last Update December 2016 14 ...

Page 16: ...stributors and dealers Serial Number Number in upper right hand corner of Warranty document Supplier The manufacturer Max Power Warranty The terms and conditions that are covered by the manufacturer 2 Period of Coverage The equipment manufactured by the Supplier is guaranteed to be free from defective workmanship components and materials under normal usage conditions for a period of two years from...

Page 17: ...rom the job site Cost of economic loss including injury to any person damage to property loss of income or profit communication lodging inconvenience Consequential damage due to failure including those arising from collision with other vessels or objects 6 Procedural Guidelines PLEASE VIEW THE TROUBLE SHOOTING LIST TO ASCERTAIN OR SOLVE ORIGIN OF PROBLEM PRIOR TO CONTACTING THE DEALER INSTALLER 1 ...

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Page 19: ... 64 9 914 55 88 Email sales staff powermarine co nz CHINA RONSIL DEVELOPMENT Hong Kong Tel 852 2834 1633 Fax 852 2834 0201 Email ronsil netnavigator com CHINA HOLYLIGHT TRADING Hong Kong Tel 852 2543 7048 Fax 852 2543 6156 Email coha biznetvigator com JAPAN KAZ MARINE Yamato City Kanagawa Tel 81 46 268 41 01 Fax 81 46 268 4351 Email kazplast olive ocn ne jp SINGAPORE OCEANTALK ASIA Singapore Tel 6...

Page 20: ...Free Board Displacement Weight at Full Load Height Length of Superstructure Tunnel Diameter Thickness Material Length If Electric Battery Type Size Number Installation Checks Before Operating Thruster While Operating Thruster Electrical Voltage at Batteries Voltage at Thruster Motor Charge at Alternator in Amps Ampere in Motor Power Circuit Mechanical Verify if drive coupling between motor and dri...