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 Manual CT35-IP & CT45IP                                                                          Last update:December 2013

 

 

www.max-power.com 

positioning and then tightening the two 6mm 

 screws alternatively using a 5mm Allen 

key (maximum torque: 12 Nm). 

Check that the propellers rotate freely, without resistance or friction. 

 

It  is  imperative  that  the  holes  and  the  screws  remain  free  of  sealing  compound, 

otherwise there is a risk of an incorrect assembly of the parts. 

 

Caution: do not use graphite grease. 

 

NOTE: 

 

The composite drive leg: 

  is pre-filled with oil and sealed for life 

  does not require anodes 

  must not be disasembled, even partially (exclusion waranty) 

 

4.  ELECTRIC MOTOR (12 volts) 

 

After having greased the motor shaft and the drive pin, place the motor on its support. 

The motor should centre itself and align easily when correctly mounted on its support. 

If not, the drive leg, motor support and tunnel are incorrectly assembled. Most likely due 

to an uneven surface on the outside radius of the GRP tunnel.  

If this is the case dissasemble the motor support / drive leg assembly, sand the tunnel so 

as to achieve a smooth exterior radius and repeat the previous steps.   

Position  the  four  6  mm 

  motor  support  screws,  then  tighten  them  alternatively 

(maximum torque: 20 Nm). 

 

5.  PROPELLER(S) 

 

Insert the drive pin and propeller (to be carried out twice for the CT45-IP duo). 

Check that the propeller(s) turn(s) without resistance (a little resistance due to the motor 

is normal). 

Gradually  tighten  the  13  mm  nut,  while  holding  the  propeller  tightly  with  your  hand 

(maximum torque: 10 Nm). 

Protect your hands during this operation to avoid risks of injuries caused by the edges of 

the propeller. 

 

IMPORTANT:

  to  prevent  against  calcium  deposits  that  damage  the  seals,  we 

recommend that you coat the shaft and stainless steel cover with silicon grease. 

 

6.  PROTECTION GRILLS 

 

It  is  possible  to  install  protection  grills;  however  installation  of  such  grills  will  affect 

thruster performance. 

 

7.  ELECTRICAL INSTALLATION 

 

CAUTION:

 an incorrect electrical installation will cause rapid deterioration or even failure 

of the thruster. Excessive voltage drop will cause premature wearing of the relays and 

brushes. Special attention should be given to the quality, capacity and condition of your 

batteries, aswell as cable sections used.  

 

Ensure that all electrical connections are correctly tightened. 

 

Summary of Contents for CT35-IP

Page 1: ...ted Thruster With electronic thruster control CERTIFIED ISO 8846 INSTALLATION OPERATION MAINTENANCE Serial No Installation date THIS MANUAL MUST BE KEPT ONBOARD AT ALL TIMES Via Philips 5 20900 Monza MI Italy Tel 39 039 200 1973 936 Fax 39 039 2004299 www max power com E mail contact max power com ...

Page 2: ...arranty coverage 16 26 Warranty form 18 The use of qualified marine personnel with experience in bow thruster installation is strongly advised Where possible the boat manufacturer s design departments architects and or shipyards should be consulted prior to installation taking place For any boat requiring official classification bodies of approval should also be consulted at the earliest opportuni...

Page 3: ...essive loss of performance Whether inclined or horizontal it is recommended to support the electric motor The batteries used by the thruster must be charged by both the main engine s alternator and an appropriate battery charger If the thruster is installed using a dedicated battery bank this must be as close as possible to the thruster in order to reduce voltage loss in the electric cables For th...

Page 4: ...It is advisable to drill the tunnel before laminating it into position See section 3 Composite Motor Support and Drive leg for more details Replace the tunnel To secure its position apply reinforced fibreglass filler to all areas both inside and out taking care to entirely fill the space between the hull and the tunnel Laminate using a minimum of 8 layers of ISOPHTALIC RESIN alternated with mat an...

Page 5: ...e motor support and the leg s gasket to mark these holes In some cases it will be easier to mark and drill these holes BEFORE laminating the tunnel After drilling use the gasket to verify the holes axes and adjust them with a round file where necessary These holes must be completely clean before inserting the screws Position the leg the gasket between the leg and the tunnel and the motor support a...

Page 6: ...smooth exterior radius and repeat the previous steps Position the four 6 mm motor support screws then tighten them alternatively maximum torque 20 Nm 5 PROPELLER S Insert the drive pin and propeller to be carried out twice for the CT45 IP duo Check that the propeller s turn s without resistance a little resistance due to the motor is normal Gradually tighten the 13 mm nut while holding the propell...

Page 7: ...ve cables Recommended cable sections Cable lengths CT35 IP CT45 IP 12 V L 5 m 2 5 x 2 50 mm 5 L 10 m 5 x 2 70 mm 10 L 15 m 7 5 x 2 95 mm 15 L 20 m 10 x 2 120 mm For all connections use appropriate terminals for the cable sections chosen It is possible to reduce the cable section to facilitate easy connection but only over a short distance In this case appropriated crimp fittings should be used at ...

Page 8: ...connections p 12 for more detail on the wiring of the control box to the thruster 11 CONTROL PANEL AND THRUSTER CONTROL BOX FUNCTIONS To switch the thruster ON or OFF follow the instructions given in the diagrams on the following page When switched ON the control panel will beep once and the green LED in the red push button will light up When switched OFF the control panel will beep twice and the ...

Page 9: ...ositioning of the unit clip on the face panel cover Please note that panels are only fully waterproof from the front if installed correctly However the area behind the dashboard should be kept dry to avoid the risk of oxidization of the cable connecter contacts For full control panel installation instructions please refer to the Installation Guidelines as supplied with each control panel 13 TESTS ...

Page 10: ...h and manual battery isolator switched on Switch on the control panel as previously described in the manual Push the red button or incline the joystick to the left and the boat moves to the left Push the green button or incline joystick to the right and the boat moves to the right If during tests the boat moves in the wrong direction change around the blue and the brown wires on your power relay W...

Page 11: ...ly as voltage drop is the most frequent cause of rapid deterioration of the relay Carry out a regular check of all electric components batteries connections power cables NOTE All maintenance should be carried out by qualified and authorised personnel Composite drive leg and propellers The composite drive leg is pre filled with oil and sealed for life It does not require the oil changing The compos...

Page 12: ...Manual CT35 IP CT45IP Last update December 2013 www max power com 11 19 ELECTRICAL INSTALLATION DIAGRAM ...

Page 13: ...Manual CT35 IP CT45IP Last update December 2013 www max power com 12 20 RELAY AND CONTROL BOX CONNECTIONS ...

Page 14: ...Manual CT35 IP CT45IP Last update December 2013 www max power com 13 21 SPARE PARTS DIAGRAM ...

Page 15: ...rews 4 MP024030 9 Motor drive pin and spring 1 MP025095 MP025096 10 Motor support 1 MP028005 11 Drive leg fixing screws 2 MP024025 12 Drive leg tunnel fibre seal 1 MP025090 13 Composite drive leg CT35 IP 1 MP028000 14 Propeller drive pin 1 ou 2 MP025070 15 Propeller 1 ou 2 MP025000 16 Motor casing screw kit 15 15 15 30 MPOP4051 MPOP4049 MPOP4048 VP084200 17 Electronic control box 1 MP0P5701 18 Fus...

Page 16: ...tions and connections Check the internal relay contacts WARNING Only a qualified technician should check these points to ensure that the thruster is correctly reassembled and remains Ignition Protected The motor is running but the thruster is not working Check the propellers are fitted Check the motor drive leg assembly Check that the tunnel is not obstructed or the propellors blocked The thruster...

Page 17: ...ser This excludes any damage or faults occurring from normal wear and tear on the following items engine oil seals relay contacts If warranty is registered within the 3 month period following installation 5 Warranty Exclusions Damage due to modifications or installation contrary to published specifications Cost of hauling the boat Damage due to repairs performed by an unauthorized service centre D...

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