Max Re-Bar-Tier RB397, Operating And Maintenance Manual

Page 1: ...ARNING AND INSTRUCTIONS KEEP THESE INSTRUCTIONS WITH THE TOOL FOR FUTURE REFERENCE AVANT DíUTILISER CET OUTIL LIRE CE MANUEL ET LES CONSIGNES DE SECURITE AFIN DE GARANTIR UN FONCTIONNEMENT SUR CONSERVER CE MANUEL EN LIEU SUR AVEC LíOUTIL AFIN DE POUVOIR LE CONSULTER ULTERIEUREMENT PARA EVITAR GRAVES DAÑOS PERSONALES O EN LA PROPIEDAD ANTES DE EMPLEAR LA HERRAMIENTA LEER CON ATENCIÓN Y COMPRENDER L...

Page 2: ... manual may lead to se rious accident Be sure to strictly observe the items written in this manual Persons not con cerned with the work particularly children should be kept away from the work site and should not be allowed to touch this equipment ENGLISH OPERATING and MAINTENANCE MANUAL BEFORE USING THIS TOOL STUDY THIS MANUAL TO ENSURE SAFETY WARNING AND IN STRUCTIONS KEEP THESE INSTRUCTIONS WITH...

Page 3: ...E OR IN A DAMP PLACE Using the tool in these or similar conditions will increase the risk of electric shock dan gerous malfunction and overheating 5 INSPECT THE PARTS BEFORE MOUNT ING THE BATTERY PACK Examine the screws to make sure they are securely tightened Incomplete tightening may result in an ac cident or breakage If a screw is loose retighten it completely Inspect parts for damage Parts wil...

Page 4: ...in good working order or if any abnormal condition is noticed switch it off immediately set the Main switch at OFF lock the Trigger and have it examined and repaired 12 AFTER BATTERY INSTALLATION IF THE TOOL OPERATES WITHOUT THE TRIG GER BEING PULLED OR THE OPERA TOR NOTICES UNUSUAL HEAT SMELL OR SOUND DISCONTINUE OPERATION Failure to do so may lead to serious injury Return to dealer for safety in...

Page 5: ...to charge the Battery pack with the designated MAX Battery charg er JC928 17 BATTERY CHARGING PRECAUTION 1 Use only MAX Battery charger JC928 and Battery Pack JPL914 Failure to do so may cause the Battery to overheat or catch fire leading to serious injury 2 Charge the Battery from AC 120V wall sockets Failure to do so may result in overheating or inadequate charging possibly causing serious injur...

Page 6: ...k in a tempera ture range of 41 F 5 C to 104 F 40 C 12Avoid continual use of the Battery charger Rest the Charger for 15 minutes between charges to avoid functional trouble with the unit 13Any objects that block the ventilation holes or Battery pack receptacle may cause electric shock or functional troubles Operate the charger free of dust or other foreign materials 14Handle the power cord careful...

Page 7: ...ery pack is removed from the system and left for a long period of time it may become damaged Recharge the battery imme diately when it has been discharged 18 WEAR SAFETY GLOVES WHILE OPER ATING THE TOOL The finish tie has sharp edges To avoid seri ous injures be careful not to touch the sharp edges MAX recommends wearing OSHA approved safety gloves while operating the tool 2 SAFETY FEATURES In ord...

Page 8: ...9 Curl Guide When the Curl Guide is opened it will emit a beeping sound and the tool does not operate Curl Guide ...

Page 9: ...Charger JC928 Carrying case Belt hook Instruction video DVD Operating tem perature range 41 F to 104 F 5 C to 40 C Humidity 80 RH or less Operating temperature 14 F to 104 F 10 C to 40 C Humidity 80 RH or less Window Release lever Release stopper Arm Curl guide Trigger Latch Battery pack JPL914 Grip Main switch LED Torque dial Trigger lock Reel stopper Tie Wire Reel holder Terminal Pack cap Batter...

Page 10: ... depend on the gripping force the contact pressure force the working direction the adjust ment of main supply the workpiece the workpiece support 3 RADIATED EMISSION 30 1000 MHZ Class B Product name MAX lithium ion battery pack Product code JPL914 Battery type Lithium ion battery Nominal voltage DC14 4 V 3 6V 4 cells Nominal capacity 3 0 Ah 3 000 mAh Charging time When charger JC928 is used Quick ...

Page 11: ...on shielded equipment interface cable to this equipment will invalidate the FCC Certification of this device and may cause interference levels which exceed the limits established by the FCC for this equipment You are cautioned that changes or modifications not expressly approved by the party responsible for compliance could void your uthority to operate the equipment 5 APPLICATIONS Precast plants ...

Page 12: ...ool 2 Plug the charger into a wall socket 120V The red light a current carrying indicator will flash on and off with two short Pipi beep sounds When the orange standby light is lit When the Battery pack is hot after continuous use or exposure to direct sunlight the Charger will automatically switch to standby to protect the Battery The orange standby light will be lit until the Battery s temperatu...

Page 13: ...roximately 30 minutes 90 capacity This will vary by temperature and source voltage 4 For batteries those are at low temperatures 50 F 10 C or lower charging time must be extended longer When charging at low temperatures both of the red and the orange charging light will be lit 4 When the battery pack has been recharged the red lamp turns off and the green lamp blinks The green LED lamp blinks slow...

Page 14: ... when it has been discharged Do not leave the battery pack on the charger If the above is not observed a weak current will continue to flow and the battery pack may become damaged When recharging is com plete always remove the battery pack from the charger Battery pack breakdowns If the following conditions occur bring the Bat tery and Charger to your dealer The red charging lamp does not flash wh...

Page 15: ...Fully recharged A long beep for approx 2 seconds Piii Battery is fully re charged Recharged to 100 capacity The red lamp lights up The orange lamp lights up Protective charging The battery is recharged with a low current to protect the charger and bat tery The orange lamp lights up Standby If the temperature of the battery pack is too high Battery recharging starts automatically when the temperatu...

Page 16: ...nctional trouble in the tool s main body Also charging a battery pack that is out of service life will lead to functional trou ble in the battery charger Recycling a Li ion Battery The MAX battery pack uses a Li ion battery it may be illegal to dispose of this battery into the municipal waste system Check with your local solid waste officials for details in your area for re cycling options or prop...

Page 17: ...der 4 Set the Tie Wire in the tool by matching the side of the Tie Wire as shown in the picture Then slide the Reel stopper so that the Reel Holder can be pushed in the Reel Then push the Reel Holder and fix it by sliding the Reel stopper 5 Insert the tip of the stretched out Tie Wire into the Wire Guide Then put it into the Pipe Put the Wire around 4 10cm inside the Pipe The tip of the Tie Wire s...

Page 18: ...tion 7 Remove the tape from the tie wire completely 8 Remove slack from wire spool Make sure the Tie Wire does not get caught be hind the wire spool This could lead to jamming When setting the main switch to ON abso lutely do not bring your fingers close to the binding part and rotating part of the tool s tip Do not switch the main switch ON and OFF in rapid succession since this operation will ca...

Page 19: ...n the Main switch OFF lock the Trigger and remove the Battery pack 1 Press the release lever and confirm that the release lever is caught in the release stop per 2 Remove the Tie Wire from the wire guide Trigger Trigger lock LOCK OFF WARNING Release Stopper Release Lever Wire guide Tie Wire ...

Page 20: ...ced with a new one 3 Auto Power off feature This Re bar Tier have Auto Power off fea ture which saves the power consumption of the Li ion battery when the tool is not operat ed If the tool is not operated for 30 minutes the tool is automatically turned off This is Auto Power off When the power is turned off automatically turn the main switch OFF then turn ON the switch again to operate the tool 4 ...

Page 21: ...into the tool until a click is heard When setting the main switch to ON abso lutely do not bring your hand close to the binding part or rotating part of the tip of the tool 4 Set the Trigger Lock to UNLOCK and turn on the main switch 5 Test the tool again to check the tie strength 6 If the tie strength is not appropriate repeat procedures 1 5 Torque dial WARNING Appropriate Reinforcing bars Over t...

Page 22: ...of the crossed re bars During tool operation Do not move the tool during tying operation un til the tool stops tying automatically 3 Tie in alternate direction 4 Cross tie Bent the tail of the first tie before making the second tie 5 When you need extra tightness place re bars at the top of the Arm part 45 Arm Arm Re bars ...

Page 23: ...chanism around the feed gear Using the Air Duster or like blow the dust and the iron sand off around the feed gear 7 Cleaning Manual When the machine operates for long hours dust and wire cuttings may adhere to the cutter sec tion In such a case disassemble and clean the machine according to the following procedure Disassembling Do not remove the 2 uncoated bolts 1 Loosen the 2 plated hexagon sock...

Page 24: ...f the cutter plate unit through the cutter con rod hole and assemble the fixed cutter to the unit 5 Fit the cutter and assemble wire guide A 6 Align the groove of wire guide B attached to arm B with the pipe and assemble arm B Reverse side of the cutter Integrat ed unit of the cutter and pin Cutter Wire guide A Fixed cutter Cutter plate unit Cutter con rod hole Large hole Small hole Cutter plate u...

Page 25: ...from normal use REMOVE REEL OF TIE WIRE When you have finished the Tie Wire remove the Tie Wire from the tool STORE THE TOOL When you have finished tying work or when the tool will not be used for a while switch off the tool make sure the motor has stopped lock the trig ger and remove the battery pack Tool attach ments and accessories should be stored in a well ventilated dry place where the tempe...

Page 26: ... pi pi Binding wire has been entangled around Twist sec tion Turn off power and take out battery to confirm if binding wire has been entangled inside curl guide Turning off power re move binding wire inside curl guide Two short beeps repeat ed for 10 sec onds Pipi Pipi then power off au tomatically Battery is empty Confirm the battery is charged Perform normal charge SEE PAGE 13 The battery pack i...

Page 27: ...r and take out battery to confirm if binding wire has been entangled inside curl guide Turning off power re move binding wire inside curl guide Binding power is weak No sound emitted Reinforcing bars is not of designated size Confirm size of Reinforc ing bars to be bound SEE PAGE 12 Use appropriate diame ter scope Erroneous handling such as improper ap plication of Machine Confirm how to apply Ma ...