background image

N

i

HP

 

 

Inverter

 

air

 

/

 

water

 

heat

 

pump

 

chillers

 

with

 

axial

 

fans

 

5

 

 

4

 

GENERAL

 

SAFETY

 

GUIDELINES

 

Before

 

beginning

 

to

 

operate

 

on

 

N

i

HP

 

units

 

every

 

user

 

has

 

to

 

be

 

perfectly

 

knowledgeable

 

about

 

the

 

functions

 

of

 

the

 

equipment

 

and

 

its

 

controls

 

and

 

has

 

to

 

have

 

read

 

and

 

understood

 

the

 

information

 

listed

 

in

 

this

 

manual.

 

 

It’s

 

strictly

 

forbidden

 

to

 

remove

 

and/or

 

tamper

 

with

 

any

 

safety

 

device.

Children

 

or

 

unassisted

 

disabled

 

persons

 

are

 

not

 

allowed

 

to

 

use

 

the

 

appliance.

Do

 

not

 

touch

 

the

 

appliance

 

when

 

barefoot or

 

parts

 

of

 

the

 

body are

 

wet

 

or

 

damp.

Do

 

not

 

pull,

 

remove

 

or

 

twist

 

the

 

electrical

 

cables

 

coming

 

out

 

from

 

the

 

unit,

 

even

 

if

 

it

 

is

 

disconnected

 

from

 

the

 

main

 

power

 

supply.

 

Do

 

not

 

step

 

with

 

your

 

feet

 

on

 

the

 

appliance,

 

sit

 

down

 

and/or

 

place

 

any

 

type

 

of

 

object.

 

Do

 

not

 

spray

 

or

 

pour

 

water

 

directly

 

on

 

the

 

unit.

Do

 

not

 

dispose

 

of,

 

abandon

 

or

 

leave

 

within

 

reach

 

of

 

children

 

packaging

 

materials

 

(cardboard,

 

staples,

 

plastic

 

bags,

 

etc)

 

as

 

they

 

may

 

represent

 

a

 

hazard.

 

 

Any

 

routine

 

or

 

not

routine

 

maintenance

 

operation

 

shall

 

be

 

carried

 

out

 

when

 

the

 

equipment

 

has

 

been

 

shut

 

down,

 

disconnected

 

from

 

electric

 

power

 

sources.

 

 

Do

 

not

 

put

 

neither

 

your

 

hands

 

nor

 

insert

 

screwdrivers,

 

spanners

 

or

 

other

 

tools

 

into

 

moving

 

parts

 

of

 

the

 

equipment.

 

 

The

 

equipment

 

supervisor

 

and

 

the

 

maintenance

 

man

 

has

 

to

 

receive

 

suitable

 

training

 

for

 

the

 

performance

 

of

 

their

 

tasks

 

in

 

safety.

 

 

Operators

 

have

 

to

 

know

 

how

 

to

 

use

 

personal

 

protective

 

devices

 

and

 

have

 

to

 

know

 

the

 

accident

prevention

 

guidelines

 

contained

 

in

 

national

 

and

 

international

 

laws

 

and

 

norms.

 

4.1

 

WORKERS’

 

HEALTH

 

AND

 

SAFETY

 

The

 

European

 

Community

 

has

 

adopted

 

a

 

number

 

of

 

directives

 

on

 

workplace’s

 

health

 

and

 

safety,

 

including

 

89/391/CEE

,

 

89/686/CEE,

 

89/655/CEE,

 

86/188/CEE

 

and

 

77/576/CEE

 

directives.

 

Every

 

employer

 

shall

 

implement

 

such

 

norms

 

and

 

ensure

 

that

 

workers

 

to

 

respect

 

them.

 

It

 

points

 

out

 

that:

 

 

Do

 

not

 

tamper

 

with

 

or

 

replace

 

parts

 

of

 

the

 

equipment

 

without

 

the

 

specific

 

consent

 

of

 

the

 

manufacturer.

 

The

 

manufacturer

 

shall

 

have

 

no

 

responsibility

 

whatsoever

 

in

 

case

 

of

 

unauthorised

 

operations.

 

 

Using

 

components,

 

expendable

 

materials

 

or

 

spare

 

parts

 

that

 

do

 

not

 

correspond

 

to

 

those

 

recommended

 

by

 

the

 

manufacturer

 

and/or

 

listed

 

in

 

this

 

manual

 

may

 

be

 

dangerous

 

for

 

the

 

operators

 

and/or

 

damage

 

the

 

equipment

 

 

The

 

operator’s

 

workplace

 

has

 

to

 

be

 

kept

 

clean,

 

tidy

 

and

 

free

 

from

 

objects

 

that

 

may

 

prevent

 

free

 

movements.

 

Appropriate

 

lighting

 

of

 

the

 

work

 

place

 

shall

 

be

 

provided

 

so

 

as

 

to

 

allow

 

the

 

operator

 

to

 

carry

 

out

 

the

 

required

 

operations

 

safely.

 

Poor

 

or

 

too

 

strong

 

lighting

 

can

 

cause

 

risks.

 

 

Ensure

 

that

 

work

 

places

 

are

 

always

 

adequately

 

ventilated

 

and

 

that

 

aspirators

 

are

 

working,

 

in

 

good

 

condition

 

and

 

in

 

compliance

 

with

 

the

 

requirements

 

of

 

the

 

laws

 

in

 

force.

 

4.2

 

PERSONAL

 

SAFETY

 

EQUIPMENTS

 

When

 

operating

 

and

 

maintaining

 

the

 

N

i

HP

 

units,

 

use

 

the

 

following

 

personal

 

protective

 

equipments.

 

 

Protective

 

clothing:

 

Maintenance

 

men

 

and

 

operators

 

has

 

to

 

wear

 

protective

 

clothing

 

that

 

complies

 

with

 

the

 

basic

 

safety

 

requirements

 

currently

 

in

 

force.

 

In

 

case

 

of

 

slippery

 

floors,

 

users

 

have

 

to

 

wear

 

safety

 

shoes

 

with

 

non

slip

 

soles.

 

 

Gloves:

 

During

 

maintenance

 

or

 

cleaning

 

operation

 

protection

 

gloves

 

have

 

to

 

be

 

used

 

 

 

Mask

 

and

 

goggles:

 

Respiratory

 

protection

 

(mask)

 

and

 

eye

 

protection

 

(goggles)

 

should

 

be

 

used

 

during

 

cleaning

 

and

 

maintenance

 

operations.

 

4.3

 

SAFETY

 

SYMBOLS

 

The

 

unit

 

features

 

the

 

following

 

safety

 

signs,

 

which

 

has

 

to

 

be

 

complied

 

with:

 

 

General

 

hazards

 

 

Electric

 

shock

 

hazard

 

 

Presence

 

of

 

moving

 

organs

 

 

Presence

 

of

 

surfaces

 

that

 

may

 

cause

 

injures

 

 

Summary of Contents for i-HP 0235

Page 1: ...manual has been created for informative purpose The company declines any responsibility for the results of any projecting or any installation based on the explanations and or on the technical specific...

Page 2: ...e S rie USER S AND INSTALLER S MANUAL FOR INVERTER AIR WATER INDUSTRIALS HEAT PUMPS WITH AXIAL FANS Possible wasted electrical or electronic devices products should not be located together with normal...

Page 3: ...8 6 AVAILABLE VERSIONS SIZES AND ACCESSORIES 9 6 1 OPTIONAL ACCESSORIES 10 7 INSTALLATION 11 7 1 GENERALITY 11 7 2 LIFTING AND HANDLING 11 7 3 LOCATION AND MINIMUM TECHNICAL CLEARANCES 11 7 4 HYDRAUL...

Page 4: ...S 29 24 WIRING DIAGRAMS 32 24 1 MODEL N I HP 0125 POWER SUPPLY 32 24 2 MODEL N I HP 0125 CONTROL SIGNALS 1 33 24 3 MODEL N I HP 0125 CONTROL SIGNALS 2 34 24 4 MODEL N I HP 0125 GI OPTIONAL MODULE CONT...

Page 5: ...ossible inaccuracies in the manual if due to printing or transcription errors The customer shall store any updated copy of the manual or parts of it delivered by the manufacturer as an attachment to t...

Page 6: ...nd safety including 89 391 CEE 89 686 CEE 89 655 CEE 86 188 CEE and 77 576 CEE directives Every employer shall implement such norms and ensure that workers to respect them It points out that Do not ta...

Page 7: ...rs AEL 8 h e 12 h TWA 1000 ml m for each of the two components Respiratory protection For rescue and maintenance operation in storage tanks use self contained respirator apparatus The vapors are heavi...

Page 8: ...he unit is in operation 5 4 AIR SIDE EXCHANGERS The air side heat exchanger is made up of copper pipes and aluminium fins The copper pipes diameter is 7 94 mm the thickness of the aluminium fins is 0...

Page 9: ...ntegrated modulating type circulator pump adopting a brushless motor suitable for chilled water utilization and directly managed by the controller on board 5 11 FAN SPEED CONTROL This type of regulati...

Page 10: ...ODE SIZE VERSION FACTORY INSTALLED ACCESSORIES XX10514 CT TA IV CI KA GI FAN SIL TR Heating capacity Water pipes configuration Vapour injection Hydronic configuration Antifreeze Kit Management module...

Page 11: ...SL accessory provides thermo acoustic insulators on compressors 2 The super silenced unit with SSL accessory provides thermo acoustic insulators on compressors and a special diffuser installed on the...

Page 12: ...unit is off The temperatures of heads and exhaust piping of the compressor are usually high Therefore be careful when working near condensing coils The aluminum fins are very sharp and can cause seri...

Page 13: ...m Should the water flow switch be altered or should the filter not be installed the warranty will no longer be valid The filter have to be kept clean so make sure it is clean after the unit has been i...

Page 14: ...diagram of the model N i HP 0125 C COMPRESSOR ST COMPRESSOR INLET TEMPERATURE DT COMPRESSOR OUTLET TEMPERATURE HP HIGH PRESSURE TRANSDUCER Pr HIGH PRESSURE FLOW SWITCH LP LOW PRESSURE TRANSDUCER LS L...

Page 15: ...URE OUT WATER OUTLET TEMPERATURE CP CAPILLARY NRV NO RETURN VALVE PV PRESSURE CHECK VALVE 7 5 3 Refrigerant diagram of the model N i HP LT 0125 C COMPRESSOR ST COMPRESSOR INLET TEMPERATURE DT COMPRESS...

Page 16: ...idual current circuit breaker choose a four pole one with a trigger threshold of 300 mA and delayed triggering super resistant characteristic K The machine must be installed in TN S TT power supply ea...

Page 17: ...DO3N DO4N DO5N N2 N2 DO2 DO1 DO3 DO4 DO5 N1 DO2N DO1N DO3N DO4N DO5N PE PE The connections indicated below are standard Other connections are reported in the manual of the controller table of configur...

Page 18: ...Digital output neutral 230 Vac Connections made in factory see wiring diagrams DO5 Digital output phase 230 Vac Connections made in factory see wiring diagrams NC1 Digital output 230 Vac with changeo...

Page 19: ...1E Digital output 230 Vac NC contact expansion board Power supply phase NC terminal 230V 50Hz 5A resistive 1 A inductive double setpoint 3 way valve for radiant panels optional if the contact is activ...

Page 20: ...operations re install the cover panels and fix them by means of screws The refrigerant circuits must not be filled with different gas other than that indicated on the nameplate The use of a different...

Page 21: ...37 3 38 3 36 3 34 Heating capacity 4 kW 25 23 27 1 25 2 27 1 37 91 40 8 37 9 40 8 48 55 52 1 48 7 52 3 Power input 4 kW 6 13 6 1 9 21 9 2 11 75 11 9 C O P 4 W W 4 12 4 13 4 12 4 12 4 13 4 10 Compresso...

Page 22: ...power input kW 0 42 0 55 0 91 Rated current input A 0 62 0 83 1 44 Speed r min 561 620 752 Rated air flow m3 s 5 00 5 56 6 94 Refrigerant Type R410A R410A R410A Refrigerant quantity kg 9 5 15 35 15 75...

Page 23: ...hnical data label sticked on right side panel of the unit 15 HEAT PUMPS AVAILABLE HEAD PRESSURE WITH INTEGRATED CIRCULATOR Below the characteristic curves corresponding to Head pressure Water flow wit...

Page 24: ...N i HP Inverter air water heat pump chillers with axial fans 23 15 3 MODEL N i HP 0250 16 WATER PUMP CURVES 16 1 MODELS N i HP 0125 0235 External control via PWM1 signal...

Page 25: ...SES CURVES OF THE HYDRONIC CIRCUIT We obtain the pressure head of the circulating pump from the sum of the head losses of the hydronic circuit and the available head pressure For example for the model...

Page 26: ...compressor rotation frequencies The special multi layer structure generates a thermal insulation which reduces at very low outside temperatures the heat losses of 2 compared to a standard insulation 1...

Page 27: ...uests The maximum temperature that can be maintained at the outlet of the evaporator is 25 C Higher temperatures up to a maximum of 40 C can anyway be tolerated during transitions and start up phases...

Page 28: ...1 2 1 33 CCF Capacity correction factor IPCF Input power correction factor WFCF Water flow rate correction factor PDCF Pressure drops correction factor The water flow rate and pressure drop correction...

Page 29: ...E Verona 22 DIMENSIONS 22 1 MODELS N I HWAK WP V2 V2 06 IN OUT 2 F By inserting the optional element AxiTop the maximum height changes from 1741 mm to 1906 mm The maximum dimensions of the packaged un...

Page 30: ...representation of the units is indicative and useful to present the main components and can therefore vary From it s available The front panel is open at an angle of 90 electric box closed The front p...

Page 31: ...ller User terminal block Terminal block on board unit Support boards Transformer Slave controller mounted only on the versions with injection and or with plant management optional module Driver boards...

Page 32: ...rnal views of the model N i HP 0250 LT with integrated circulator Compressor Liquid separator Liquid receiver 4 way valve Electronic expansion valve Circulator Gas water plate heat exchanger ON OFF va...

Page 33: ...V L3_1 N1 N1 N1 N1 ADI2 ADI2 ADI2 ADI2 DI3 DO4 DI3 DI3 DI3 DO4N DO4N DO4 DI2 DI2 DI2 DI2 DO5 DO5N DO5N DO5 NO1 NC1 NC1 NO1 N2 N1 N2 N1 NO2 NC2 NC2 NO2 R R R R 12V 12V 12V 12V AI10 AI10 AI10 AI10 5 GND...

Page 34: ...0V 0V N1_2 N1_1 N1_4 0V AI10 AI10 AI10 AI10 DO4 DO5 DO4N DO4N DO4 DO5N DO5N DO5 N1 N2 N2 N1 NC2 NO2 NC2 NO2 R R R R L3_1 N1 N1 N1 N1 ADI2 ADI2 ADI2 ADI2 DI3 DI3 DI3 DI3 DI2 DI2 DI2 DI2 NO1 NO1 5V 5V...

Page 35: ...N1 12V 12V 12V 12V 5V 5V AI10 AI10 AI10 AI10 ADI2 ADI2 ADI2 ADI2 DI1 DI1 DI1 DI1 DI2 DI2 DI2 DI2 DI3 DI3 DI3 DI3 DO1 DO2 DO3 DO4 DO5 DO4N DO5N DO3N DO1N DO2N DO4N DO3N DO1N DO2N DO1 DO2 DO3 DO4 DO5N...

Page 36: ...DI1 DI1 DI1 DI1 DI2 DI2 DI2 DI2 DI3 DI3 DI3 DI3 DO1 DO2 DO3 DO4 DO5 DO4N DO5N DO3N DO1N DO2N DO4N DO3N DO1N DO2N DO1 DO2 DO3 DO4 DO5N DO5 NC1 NC1 N1 N2 N2 N1 NC2 NO2 NC2 NO2 NO1 NO1 N2E N2E R R R R NC...

Page 37: ...1 N1 N1 N1 ADI2 ADI2 ADI2 ADI2 DI3 DO4 DI3 DI3 DI3 DO4N DO4N DO4 DI2 DI2 DI2 DI2 DO5 DO5N DO5N DO5 NO1 NC1 NC1 NO1 N2 N1 N2 N1 NO2 NC2 NC2 NO2 R R R R 12V 12V 12V 12V AI10 AI10 AI10 AI10 5 GNDR GNDR 5...

Page 38: ...0V 0V 0V N1_2 N1_1 N1_4 0V AI10 AI10 AI10 AI10 DO4 DO5 DO4N DO4N DO4 DO5N DO5N DO5 N1 N2 N2 N1 NC2 NO2 NC2 NO2 R R R R L3_1 N1 N1 N1 N1 ADI2 ADI2 ADI2 ADI2 DI3 DI3 DI3 DI3 DI2 DI2 DI2 DI2 NO1 NO1 5V 5...

Page 39: ...1 N1 12V 12V 12V 12V 5V 5V AI10 AI10 AI10 AI10 ADI2 ADI2 ADI2 ADI2 DI1 DI1 DI1 DI1 DI2 DI2 DI2 DI2 DI3 DI3 DI3 DI3 DO1 DO2 DO3 DO4 DO5 DO4N DO5N DO3N DO1N DO2N DO4N DO3N DO1N DO2N DO1 DO2 DO3 DO4 DO5N...

Page 40: ...N1 12V 12V 12V 12V 5V 5V AI10 AI10 AI10 AI10 ADI2 ADI2 ADI2 ADI2 DI1 DI1 DI1 DI1 DI2 DI2 DI2 DI2 DI3 DI3 DI3 DI3 DO1 DO2 DO3 DO4 DO5 DO4N DO5N DO3N DO1N DO2N DO4N DO3N DO1N DO2N DO1 DO2 DO3 DO4 DO5N...

Page 41: ...2 DI1 DI1 DI1 DI1 DI2 DI2 DI2 DI2 DI3 DI3 DI3 DI3 DO1 DO2 DO3 DO4 DO5 DO4N DO5N DO3N DO1N DO2N DO4N DO3N DO1N DO2N DO1 DO2 DO3 DO4 DO5N DO5 NC1 NC1 N1 N2 N2 N1 NC2 NO2 NC2 NO2 NO1 NO1 N2E N2E R R R R...

Page 42: ...I2 ADI2 ADI2 ADI2 DI3 DO4 DI3 DI3 DI3 DO4N DO4N DO4 DI2 DI2 DI2 DI2 DO5 DO5N DO5N DO5 NO1 NC1 NC1 NO1 N2 N1 N2 N1 NO2 NC2 NC2 NO2 R R R R 12V 12V 12V 12V AI10 AI10 AI10 AI10 5 GNDR GNDR 5 DO3 DO3N DO3...

Page 43: ...1 0V 0V 0V N1_2 N1_1 N1_4 0V AI10 AI10 AI10 AI10 DO4 DO5 DO4N DO4N DO4 DO5N DO5N DO5 N1 N2 N2 N1 NC2 NO2 NC2 NO2 R R R R L3_1 N1 N1 N1 N1 ADI2 ADI2 ADI2 ADI2 DI3 DI3 DI3 DI3 DI2 DI2 DI2 DI2 NO1 NO1 5V...

Page 44: ...12V 12V 12V 12V 5V 5V AI10 AI10 AI10 AI10 ADI2 ADI2 ADI2 ADI2 DI1 DI1 DI1 DI1 DI2 DI2 DI2 DI2 DI3 DI3 DI3 DI3 DO1 DO2 DO3 DO4 DO5 DO4N DO5N DO3N DO1N DO2N DO4N DO3N DO1N DO2N DO1 DO2 DO3 DO4 DO5N DO5...

Page 45: ...I2 ADI2 DI1 DI1 DI1 DI1 DI2 DI2 DI2 DI2 DI3 DI3 DI3 DI3 DO1 DO2 DO3 DO4 DO5 DO4N DO5N DO3N DO1N DO2N DO4N DO3N DO1N DO2N DO1 DO2 DO3 DO4 DO5N DO5 NC1 NC1 N1 N2 N2 N1 NC2 NO2 NC2 NO2 NO1 NO1 N2E N2E R...

Page 46: ...ADI2 ADI2 ADI2 ADI2 DI3 DO4 DI3 DI3 DI3 DO4N DO4N DO4 DI2 DI2 DI2 DI2 DO5 DO5N DO5N DO5 NO1 NC1 NC1 NO1 N2 N1 N2 N1 NO2 NC2 NC2 NO2 R R R R 12V 12V 12V 12V AI10 AI10 AI10 AI10 5 GNDR GNDR 5 DO3 DO3N D...

Page 47: ...C1 0V 0V 0V N1_2 N1_1 N1_4 0V AI10 AI10 AI10 AI10 DO4 DO5 DO4N DO4N DO4 DO5N DO5N DO5 N1 N2 N2 N1 NC2 NO2 NC2 NO2 R R R R L3_1 N1 N1 N1 N1 ADI2 ADI2 ADI2 ADI2 DI3 DI3 DI3 DI3 DI2 DI2 DI2 DI2 NO1 NO1 5...

Page 48: ...N1 12V 12V 12V 12V 5V 5V AI10 AI10 AI10 AI10 ADI2 ADI2 ADI2 ADI2 DI1 DI1 DI1 DI1 DI2 DI2 DI2 DI2 DI3 DI3 DI3 DI3 DO1 DO2 DO3 DO4 DO5 DO4N DO5N DO3N DO1N DO2N DO4N DO3N DO1N DO2N DO1 DO2 DO3 DO4 DO5N D...

Page 49: ...N1 N1 N1 N1 12V 12V 12V 12V 5V 5V AI10 AI10 AI10 AI10 ADI2 ADI2 ADI2 ADI2 DI1 DI1 DI1 DI1 DI2 DI2 DI2 DI2 DI3 DI3 DI3 DI3 DO1 DO2 DO3 DO4 DO5 DO4N DO5N DO3N DO1N DO2N DO4N DO3N DO1N DO2N DO1 DO2 DO3 D...

Page 50: ...DI1 DI1 DI1 DI1 DI2 DI2 DI2 DI2 DI3 DI3 DI3 DI3 DO1 DO2 DO3 DO4 DO5 DO4N DO5N DO3N DO1N DO2N DO4N DO3N DO1N DO2N DO1 DO2 DO3 DO4 DO5N DO5 NC1 NC1 N1 N2 N2 N1 NC2 NO2 NC2 NO2 NO1 NO1 N2E N2E R R R R NC...

Page 51: ...humidity and temperature sensors for the environment thermohygrometer analysis and manage the double setpoint for the radiant floor panel that use a dehumidification system The intuitive interface si...

Page 52: ...ssible configurations there is a handbook that is a technical book containing a series of recommended drawings of plants that have been highlighted regarding the installation configuration of our high...

Page 53: ...ADVANTIX SPA Via Mansoldo Gettuglio Loc La Macia Z A I 37040 ARCOLE Verona NOTES...

Page 54: ...N i HP Inverter air water heat pump chillers with axial fans 53...

Page 55: ......

Page 56: ...Serial number...

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