Maxcess H6630EM, User Manual

Page 1: ...H6630EM Electro Mechanical Controller User Manual Engineered Guiding Solutions MI H6630EM 2 rev ...

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Page 3: ...H6630EM Electro Mechanical Controller Copyright 2016 Fife Corporation 222 W Memorial Road Oklahoma City Ok 73114 USA 1 405 755 1600 ...

Page 4: ...t operation of any kind of equipment Fife Corporation urges strict compliance with all safety standards and insurance underwriters recommendations plus care in operation WARNING If the system is not used according to the instructions in this manual the protection provided by the system may be impaired Safety Alerts This manual has three types of alerts WARNING Informs users that a harmful situatio...

Page 5: ...Power Wiring 7 2 4 Connecting Peripheral Devices 7 Section 3 HMI Human Machine Interface Screens 9 3 1 Main 9 Main Screen Status 12 3 2 Maintenance Screen 13 Maintenance Screen Status 16 3 3 Communication Screen 17 3 4 Alarms Trends Configuration Screen 18 3 5 Trends Screen 19 Section 4 Operation Configuration Calibration 21 4 1 Power Up Checks 21 4 2 Mode Selection and Set Up 21 Manual Mode 21 Ac...

Page 6: ...tions 27 Under Voltage Trip UV 27 Overcurrent Trip IT Ac 27 Over Speed Trip O SPd 28 5 4 Motor Maintenance 28 Motor Actuator Damage 28 Motor Auto Tune 28 5 5 Encoder Visual Trip Indications 29 EnC7 Trip Code 29 EnC10 Trip Code 29 5 6 Absolute Encoder Maintenance 29 5 7 Communications Module 30 Changing Verifying or Setting up an H6630 Controller IP Address 30 Ethernet Module LED Indicators 31 Trou...

Page 7: ...s 36 Typical Motor Connections power and feedback cables 37 Typical Analog and Digital Inputs Outputs 38 Downloading Programs 39 Drive Program IS1293 39 HMI Program IS1287 47 Battery Life Replacement 49 Controller 49 HMI Human Machine Interface 49 Appendix B 51 Error Codes Trip Codes 51 H25 4674 H6630 Advanced Parameters Trip Indications 52 Index 63 ...

Page 8: ...Table of Contents Rev 2 0 04 16 iv H6630EM LIT ...

Page 9: ...e is available The H6630EM controller has a color touchscreen operator interface described as the HMI or Human Machine Interface The HMI replaces traditional pushbuttons and includes screens specific for operation maintenance setup and diagnostics Using the HMI the system setup sensor calibration and gain settings are established Basic components to complete a system are as follows H6630EM Control...

Page 10: ...r Touchscreen 7 wide screen 800 x 480 pixels High Resolution Network Connectivity Ethernet IP Modbus TCP IP Profinet Profibus Operating Temperature Range 32 122 deg F 0 50 deg C Enclosure NEMA 4 ANSI 61 Gray Protection Class NEMA 4 IP54 Protection Devices Fused Disconnect Stop and Lock Out Tag Out LOTO switch Dimensions 24 wide x 30 high x 12 deep 610 x 762 x 305 mm Weight 110 lbs 50kg ...

Page 11: ...nalog IO 3 Analog Inputs 1 High Resolution analog input 16 bit sign 10Vdc 2 Standard analog inputs 10 bit sign configurable voltage or current 2 Analog Outputs 2 10Vdc 0 20mA configurable voltage or current 10 bit 6 Digital Input Outputs 3 Bi directional Input Outputs 3 Dedicated Inputs ...

Page 12: ...6 4 H6630EM LIT 1 6 Accessory Cables Absolute Encoder Cable H5535 FDBK 20M feedback cable Motor Cable standard H5535 PWR 20M power cable Motor Cable for motors with brakes H5535 PWRBRK 20M power cable 1 7 Accessory Actuators H5535 Series ...

Page 13: ... close enough to terminate the H5535 FDBK 20M encoder cable and H5535 PWR 20M motor cable or H5535 PWRBRK 20M motor cable with brake to reach the control panel These cables route from the AC Servo Motor to terminal points in the control panel Cables are typically 20 meters in length Refer to the applicable H6630EM electrical drawings for termination points Figure 1 H6630EM Controller Mounting Dime...

Page 14: ...0EM electrical drawings for termination points of all devices including the panel end of the motor and encoder cables see Appendix A Terminal points are provided to wire in an external LRR line run relay contact which enables and disables automatic control The LRR contact should close when the process line starts A jumper is installed to bypass the line run relay contact and requires removal if an...

Page 15: ... L1 L2 and L3 terminals Ensure the system is grounded properly All wiring must be in compliance with local and national electrical codes and standards 2 4 Connecting Peripheral Devices Terminal blocks are provided for all field wiring Detectors sensors offset potentiometers motor and encoder cabling and or other external devices are shown on the applicable electrical schematic supplied with the sy...

Page 16: ...Section 2 Installation Rev 2 0 04 16 8 H6630EM LIT ...

Page 17: ...en Fast Select button which migrates to all user screens Simply touch the button and the button expands to show buttons for the other screens 3 1 Main The main screen allows for local operator control and viewing of the system status and alarms Note Some screens are password protected and the Screen Fast Select menu buttons are invisible Touch the Enter Password button and enter the password to ma...

Page 18: ...Corporation to obtain the password for the system Enter Password Allows the user password to be entered when required to change any of the security protected screens Fast Select button screen buttons are invisible for the Security protected screens until the password is entered Log Out Logs the user out of the security protection If the user does not log out within a few minutes log out will be pe...

Page 19: ...s centered This position is preset by the user by using the Park Position button described below Speed Motor RPM for this function may be set on the maintenance screen by using the Park RPM setting Enter Actuator Position Allows entry of a predetermined position of which the operator can send the actuator using the Go To Entered Position button Go to Entered Position Momentary button which will se...

Page 20: ...s automatic control Mode Displays the state of operation Automatic or Manual The strip position bar graph is a visual indicator of approximate strip position where blue represents the strip Actuator position is an accurate indicator of actuator stroke at any given time An alarm bar with red boarder displays the current alarms across the bottom of the main screen Touching within the boarder will op...

Page 21: ...ry in inches which limit the movement of the actuator to prevent damage at the ends of travel or limit the amount of stroke in the positive direction Note The Accept SW Limit button must be used to save the value Neg SW Limit Lower value entry in inches which limits the movement of the actuator to prevent damage at the ends of travel or limit the amount of stroke in the negative direction Note The...

Page 22: ...ntrol will be unable to be stabilized Motor Current Limit Allows entry of the of motor rated current that the drive will be permitted to output Must be set to 100 Actuator Cal Position Use this button to motor the position of the actuator stroke as measured Readout will display the entered position after the calibrate button is depressed See Calibrate button Calibrate Momentary button which saves ...

Page 23: ... is the position that the actuator will travel to when the Roll Center Park button is pressed Manual Direction Sets the direction the Jog buttons move the actuator when in manual mode Auto Direction Sets the direction the automatic mode sends the actuator or motor in reference to the control point error Detector Zero The Detector Zero button will capture the desired control point for the process P...

Page 24: ...r may be displayed that can be looked up in the troubleshooting section Motor RPM and Motor Current Amps are instantaneous readouts for motor speed and current draw Analog Inputs 1 3 can vary depending on application but generally represent the detector feedback transducer and remote offset station inputs All three are not always used and depend on what types of sensors are wired to the respective...

Page 25: ... The communications screen allows you to view and configure both the HMI and drive IP addresses The HMI and drive communicate to each other via Ethernet Follow the instructions on this screen if you need to make changes to the system IP address From this screen users are able to access the password change screen and the Alarm Trends screen ...

Page 26: ...I Transfer Alarm Log to USB This button transfers the last 90 days of alarm log data files from the HMI memory to an external USB connected device up to and including the last alarm log for the current day Files are transferred in CSV file format Transfer Trip Codes to USB This button transfers all H6630 trip code trend files from the HMI memory to an external USB connected device including the cu...

Page 27: ... order to initiate a delete command Clear Oldest Trend File This button deletes the oldest trend files from the HMI internal memory This is to be used when the available HMI memory gets below 5000KB This button must be held for 3 seconds in order to initiate the delete command HMI Date Time Shows the current date and time setting of the HMI and allows you to change them individually 3 5 Trends Scr...

Page 28: ...Section 3 HMI Human Machine Interface Displays Rev 2 0 04 16 20 H6630EM LIT ...

Page 29: ...sponse CAUTION Prior to commanding any motion to the system and in order to prevent actuator damage the motor load limit should be set down to 30 This will limit the motor output in the event any hard stops or binding is encountered Navigate to the HMI maintenance screen and set the Load Limit to 30 for initial set up 4 2 Mode Selection and Set Up Manual Mode Manual mode provides the ability to pe...

Page 30: ...selection of the direction the Jog pushbuttons move the actuator when pressed CAUTION Repeated driving into the stops may cause actuator damage and or controller trip on overcurrent Utilize the jog functions to test that the unit is stopping due to the SW limits otherwise re perform this section Ensure the Accept software limits pushbutton is depressed after making any changes to the SW limits The...

Page 31: ...screen While providing some error of the strip as compared to the zeroed control point verify the actuator moves the guide in the direction to correct the error If not change the Auto Direction on the maintenance screen Note It will be necessary to have the guide system process and guide in a closed loop and moving with strip tension to verify the guide brings the process to the control point Whil...

Page 32: ...Section 4 Operation Configuration Calibration Rev 2 0 04 16 24 H6630EM LIT ...

Page 33: ...hrough the internal program and can be used to display values of the parameters Parameter ranges are from 0 to 22 example 22 xx where the xx is a series of parameters which varies in length depending on the range selected Figure 6 H6630 Keypad Keypads can be hot swapped from one drive to another and can be used for system diagnostic information Simply grab the keypad and pull to remove Plug into t...

Page 34: ...on volatile save of any changed parameters by performing the following Press the left arrow key a couple times to display any level parameter with an xx00 Press the M key and change the lower level display to read 1001 by using the left right and up down arrow keys Now depress the red reset button Parameters used for Indication and Setting 00 49 Set to L2 to allow access of all parameters 03 25 En...

Page 35: ...can be disconnected one at a time to determine the source of the loading condition 5 3 Motor Visual Trip Indications Under Voltage Trip UV If the controller keypad indicates UV under voltage trip the DC bus on the drive has reached an under voltage level This should not occur unless the 230 460vac power to the controller is low or de energized Ensure that the power button on the face of the panel ...

Page 36: ...Motor Auto Tune There are auto tuning tests available through the controller in the event that a new motor appears to be noisy has a jerky motion or fails to move due to an encoder fault consult Appendix B for trip codes The auto tune test will measure the stator resistance inductance of the motor and adjust the phase angle setting These values will be retained in the controller after performing a...

Page 37: ...own the controller and reboot If tune fails read code and consult the trip code list and perform the listed actions If the failure is corrected you can tune again by pulling connector setting parameter 6 15 and 6 30 to ON then 00 40 to 2 then plug in connector 5 5 Encoder Visual Trip Indications EnC7 Trip Code Perform the following in order until the drive trip is cleared 1 Reset the drive 2 Check...

Page 38: ...0 Controller IP Address The top slot modules are controlled by the 16 xx range of parameters The IP address is contained in the 16 10 through 16 13 parameters while the subnet mask is in the 16 14 through 16 17 parameters Using the keypad scroll through the menu 16 parameters and verify the drivers IP address is set correct The following structure shows an example of the controller IP address 192 ...

Page 39: ...age Steady green Running Flashing green and red Warning slot or configuration error Steady red Major fault Flash Access Steady green Reading from flash memory Steady red Writing to flash memory If changing any of the IP address parameters change parameter 16 32 to a 1 to reinitialize the module Once set to a 1 the readout with then automatically change back to a zero after initialization has taken...

Page 40: ...d A positive number is good while a negative number is indicative of a malfunction 7 If the keypad shows SL2Er this indicates the module has produced an error Parameter 16 50 will show the specific error code Try the Red reset button on the keypad to clear the fault Listed below are the most common codes for the installed system 16 50 number Error Description 61 Invalid configuration parameters 70...

Page 41: ...plied by Fife Corporation on a USB flash drive along with the Winflash software and files IS 1293 Instructions for using H6630 Download Tool to download program files to the H6630EM controller using Ethernet can be found in Appendix A of this manual 6 2 Operator Interface HMI In the event that the HMI must be replaced due to failure refer to Installation Instructions IS 1287 This will describe how...

Page 42: ...Section 6 Repair Replacement Rev 2 0 04 16 34 H6630EM LIT ...

Page 43: ...Appendix A H6630EM LIT 35 Rev 1 0 11 14 Appendix A Typical Connections for Incoming power See specific wiring schematic for application supplied with equipment when received ...

Page 44: ...Appendix A Rev 2 0 04 16 36 H6630EM LIT Typical Connections for Network Communications See specific wiring schematic for application supplied with equipment when received ...

Page 45: ...Appendix A H6630EM LIT 37 Rev 1 0 11 14 Typical Motor Connections power and feedback cables See specific wiring schematic for application supplied with equipment when received ...

Page 46: ...Appendix A Rev 2 0 04 16 38 H6630EM LIT Typical Analog and Digital Inputs Outputs See specific wiring schematic for application supplied with equipment when received ...

Page 47: ...Appendix A H6630EM LIT 39 Rev 1 0 11 14 Downloading Programs Drive Program IS1293 ...

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Page 55: ...Appendix A H6630EM LIT 47 Rev 1 0 11 14 HMI Program IS1287 ...

Page 56: ...Appendix A Rev 2 0 04 16 48 H6630EM LIT ...

Page 57: ... a battery within the HMI its only function is to power the internal clock The program does not require a battery backup If left in an unpowered state the battery life is many years The replacement battery is a common battery same as used in watches and calculators If replacement is deemed necessary it is commercially available and the part number CR2032 can be obtained from most consumer retail s...

Page 58: ...Appendix A Rev 2 0 04 16 50 H6630EM LIT ...

Page 59: ...pendix B Error Codes Trip Codes To access error codes the controller keypad must be installed into the drive Refer to Section 5 Controller Keypad for more information The following drawing lists the error codes and diagnosis of most occurrences ...

Page 60: ...Appendix B Rev 2 0 04 16 52 H6630EM LIT H25 4674 H6630 Advanced Parameters Trip Indications ...

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Page 71: ...Power 39 Motor Connection 41 Network Communications 40 Control Local or Remote 16 Mounting 9 Wiring 10 Controller IP Address 34 Keypad 29 Mounting Dimensions 9 Detector Zero 19 26 Zero Value 20 Encoder Maintenance 33 Visual Trip Indications 33 Fault Indications 29 Feedback Gain 19 Polarity 18 Input Analog and Digital 7 Manual Direction 19 Mode 15 25 RPM 18 Motor Auto Tune 32 Current Limit 18 Maint...

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