Maxcess MAGPOWR DLCA NET-S1, User Manual

Page 1: ...DLCA NET S1 User Manual EN MI 850A374 1 A MAGPOWR TENSION CONTROL...

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Page 3: ...tension display 21 4 2 Reset parameters to defaults 21 4 3 Tension over range 21 4 4 Password protection 21 4 5 LED indicators 22 4 6 Load cell excitation voltage 22 4 7 Programming mode 23 5 0 CALIB...

Page 4: ...4 Calibrate the analog outputs not normally used 50 8 7 5 Reset processor 51 8 8 Get or set parameters 52 8 8 1 Get a parameter 52 8 8 2 Set a parameter 52 8 9 Analog outputs scaling 52 9 0 CALIBRATE...

Page 5: ...Non MAGPOWR load cell wiring 16 Figure 4 DLCA NET S1 common wiring 17 Figure 5 DLCA NET2 S1 two tension zone analog outputs wiring 18 Figure 6 LED indicators 22 Figure 7 Apply calibration tension 27 F...

Page 6: ...or used in a machine or system which does not comply with the machinery directive 2006 42 EC These digital load cell amplifiers were designed and manufactured to be installed as Partly Completed Mach...

Page 7: ...Ethernet IP or PROFINET IO Configuration and calibration is available through the fieldbus interface The DLCA NET S1 is a two tension zone amplifier which subtracts a portion of web tension on channe...

Page 8: ...ng in each tension zone There is also a front panel zero button n which allows zeroing of the tension zone currently being displayed Load cell diagnostics run during power up and provide information a...

Page 9: ...he model number consists of the base model DLCA NET followed by the numeral 2 to denote number of tension zones the product will read followed by S1 Available models DLCA NET2 S1 Two tension zone ampl...

Page 10: ...the following The content of these operating instructions Any safety instructions on the device The machine manufacturer s specifications All national state and local requirements for installation ac...

Page 11: ...intenance or repair tasks on the digital load cell amplifier when the machine into which the DLCA NET S1 is installed has been stopped and is secured from being turned on Only perform installation mai...

Page 12: ...d repair WARNING Death or injury can result from unexpected movement of the machine into which the DLCA NET S1 is installed Protect against unexpected movement by removing electrical power from the di...

Page 13: ...ET S1 MI 850A374 1 A Page 13 of 67 3 0 Installation Use shielded cable for all cables except for power cable 3 1 Mechanical 1 Mount the DLCA NET S1 to a 35 mm DIN rail See Figure 1 for DLCA NET S1 dim...

Page 14: ...on is used for EMC compliance 3 Connect one or two load cells to each sensor input on TB2 and TB3 4 Connect the Ethernet ports into a fieldbus network or computer 5 Connect analog outputs if desired 3...

Page 15: ...74 1 A Page 15 of 67 3 3 1 DLCA NET2 S1 wiring using MAGPOWR load cells DLCA NET2 S1 two tension zones one load cell from each zone DLCA NET2 S1 two tension zones one or two load cells from each zone...

Page 16: ...850A374 1 A Page 16 of 67 3 3 2 Non MAGPOWR load cell wiring Two Half Bridge 500 mV Load Cells One Half Bridge 500 mV Load Cells Precision bridge completion resistors contact load cell manufacturer f...

Page 17: ...utput is for Tension Zone 1 TB6 1 and TB6 2 The second meter output is for Tension Zone 2 TB7 8 and TB7 6 Digital input 1 will zero the tension in zone 1 TB4 2 and TB4 3 Digital input 2 will zero the...

Page 18: ...INSTALLATION www maxcessintl com DLCA NET S1 MI 850A374 1 A Page 18 of 67 Two tension zone analog outputs Figure 5 DLCA NET2 S1 two tension zone analog outputs wiring...

Page 19: ...o exit from the load cell diagnostic error Press Enter and the tension will be displayed The error display will be canceled after 45 seconds and then tension will be displayed If no errors are detecte...

Page 20: ...re disconnected Er 26 Sensor 1 Red P wire disconnected Sensor 2 Green P wire disconnected Er 27 Sensor 1 Green P wire disconnected Sensor 2 Green P wire disconnected Er 28 Sensor 1 Failure or other wi...

Page 21: ...r the communications If zeroing has not been locked out when a password has locked the DLCA NET S1 4 2 Reset parameters to defaults Press and hold and while turning power on to the DLCA NET S1 The dis...

Page 22: ...between Channels 1 and 2 Tension Zones 1 and 2 respectively Alarms Red There are two alarm indicators showing whether each alarm is active or not Error Red The Error indicator will show voltage errors...

Page 23: ...ll flash Use to change which digit position is being edited Press Enter and release to cancel the data change and return to the menu Press Enter and hold for two seconds until the display starts flash...

Page 24: ...enu 1 Precision CAL1 1 2 Precision CAL2 1 1 and 2 Precision CAL3 1 5 1 Precision calibration When editing a number the digit being edited will flash Use the button to select the digit to edit Use the...

Page 25: ...Display now shows C11 3 Press Enter and enter the maximum roll weight Press and hold Enter for two seconds until the display starts flashing to store the parameter This value scales the output The ou...

Page 26: ...two seconds until the display starts flashing to store the parameter This value scales the output The output will be at 10 volts or 20 mA when the measured web tension matches this value The maximum...

Page 27: ...n to channel 2 and Press Enter The DLCA NET S1 will now create a ratio of tension seen by channel 1 and channel 2 and show a wait display When calibration is complete the DLCA NET S1 will display PASS...

Page 28: ...Signal read by the amplifier is too small Too little of the load cell range is being used thus the gain is greater than 32 1 Use more of the load cell range or set maximum tension higher Er 3 Roller w...

Page 29: ...NET S1 now displays tension with units of 1000 kg The display will increment in 100 kg steps Same application but desired units are Newtons The load cell s rated load is 294 kN The application s maxi...

Page 30: ...000 lbs Enter decimal point position as 00 00 Enter Maximum tension as 2 00 The DLCA NET S1 now displays tension with units of 1000 lbs The display will increment in 10 lb steps Alternatively Enter de...

Page 31: ...9 Hz Above 125 Hz an average of samples is used for the filter as defined in this table Frequency Hz averages used 125 00 to 166 66 Four samples 166 67 to 249 99 Three samples 250 00 to 499 99 Two sam...

Page 32: ...ion is below the alarm low compare value Alarm ON when tension is either above the alarm high compare value or below the alarm low compare value Alarm ON when tension is below the Alarm high compare v...

Page 33: ...n type 1 Alarm turns on when tension is less than Low value Alarm turns off when tension is greater than LowValue HysteresisPercent MaximumTension Alarm activation type 2 Alarm turns on when tension i...

Page 34: ...ts for either 5 V or 24 V logic 0 5 V logic threshold 1 24 V logic threshold When set for 5 V the threshold between on and off is 2 5 volts with 20 hysteresis When set for 24 V the threshold between o...

Page 35: ...n Default P 16 Program Version The current version of software in this product Set by factory Product Type only available on communications and web server Communication parameter 0x204 1 DLCA NET1 2 D...

Page 36: ...positive tension when the force is acting in the direction opposite the force direction arrow on the load cells Set automatically by Precision calibration 0 1 1 1 1 P 07 Decimal Point Position Tensio...

Page 37: ...he tension is equal to maximum tension 0 01 mA 20 00 00 00 20 00 Output 2 OP2 1 Sets the 0 to 10V output voltage when the tension is zero 0 01 volts 00 00 00 00 10 00 OP2 2 Sets the 0 to 10V output vo...

Page 38: ...ange the value until the meter reads 10 00 volts 0 9999 CO 13 Sets the 0 to 20mA output to 0 Change the value until the meter reads 0 00 mA 0 9999 CO 14 Sets the 0 to 20mA output to 100 Change the val...

Page 39: ...sword using the and buttons Pres and hold Enter for two seconds to enter the password The display now shows PAS2 Press Enter and enter the same password using the and buttons Press and hold Enter for...

Page 40: ...S1 and to send commands and parameters to the DLCA NET S1 RO Read only WO Write only uint16 unsigned 16 bit integer int32 signed 32 bit integer uint32 unsigned 32 bit integer Parameter Data Type Modb...

Page 41: ...by parameter 0x207 or 0x217 The tension reading will be at least 14 bit resolution when the maximum tension is 3 significant digits Lower resolution will result if maximum tension is less than 3 signi...

Page 42: ...er LED is ON If there is a fault detected then the power LED is flashing One flash per second means the load cell check has failed Two flashes per second means there is a voltage error The load cell c...

Page 43: ...mmands and parameters After a Command Request has been entered the interface will respond with a reply in the Command Response When reading a parameter the Command Response Parameter will contain the...

Page 44: ...d parameters are not useful for the two tension zone DLCA NET S1 Command Parameter Number Function or Parameter Type Class Data Type and R W Explanation Hex Decimal 0x000 0 Idle Function None WO 0x001...

Page 45: ...ction None WO See 8 7 5 0x21 33 Calibrate Gain3 Function None WO See 0 Configuration Hardware 0x200 512 Zero Tension Lock Active Parameter Parm RW int16 See 7 3 0x201 513 Load Cell Excitation Voltage...

Page 46: ...sion Zone Parameter Parm RW int16 See 7 2 0x225 549 Activation Type Parameter Parm RW int16 See 7 2 0x226 550 High Value Parameter Parm RW int32 See 7 2 0x227 551 Low Value Parameter Parm RW int32 See...

Page 47: ...ter Out Cal RW int16 0x249 585 Not Available Parameter Out Cal RW int16 0x24A 586 Not Available Parameter Parm RW int16 0x24B 587 Not Available Parameter Parm RW int16 0x24C 588 Not Available Paramete...

Page 48: ...e number Message type The Message type can be one of the following 0x0XXX XXXX Idle 0x1XXX XXXX Complete no errors 0x2XXX XXXX Error 0x4XXX XXXX Message 0x8XXX XXXX Busy The Error number can be one of...

Page 49: ...er showing a message that only one password has been entered 2 Enter the same password in the Command Request Parameter register and enter the command 0x18 Password 2 Entry in the Command Request regi...

Page 50: ...e 2 then tension zone 1 will need to be zeroed This is due to the interaction of tension zone 2 on tension zone 1 Tension zone 1 can be zeroed independent of tension zone 2 8 7 4 Calibrate the analog...

Page 51: ...E Sets the 0 to 20mA output to 100 Change the value until the meter reads 20 00 mA 0 9999 Output 3 0x00F Sets the 0 to 10V output to 0 Change the value until the meter reads 0 00 volts 0 9999 0x010 Se...

Page 52: ...following parameters The default for the 0 to 20mA outputs is 0 and 20mA Use these parameters to scale the 0 to 20mA output to be 4 to 20mA Put the new value of the parameter into the Command Request...

Page 53: ...ion 0 01 mA 2000 0000 2000 Meter Output 0x24F Sets the 0 to 1 meter output 1 current when the tension is zero 0 01 mA 0000 0000 0100 0x250 Sets the 0 to 1mA meter output 1 current when the tension is...

Page 54: ...ad cell rating or greater The Command Interface is used to perform the calibrations A command request is entered in the Command Request The Command Response will show the progress of the command and w...

Page 55: ...n for the tension display 0 000000 1 000000 2 00000 0 3 0000 00 4 000 000 5 00 0000 6 0 00000 0 0 6 0x20D 0x21A Calibration Tension Calibration tension is the force of the known weight hanging on the...

Page 56: ...cells on channel 1 entered in parameter 0x20D 5 Enter the command 0x02 Precision Calibrate Zone 1 in the Command Request The DLCA NET S1 immediately responds with 0x8000 0002 Busy in the Command Resp...

Page 57: ...herwise an error message will be returned 0x20XX 0005 12 Clear the Command Request register by entering the command 0x00 13 Apply the calibration roll weight to channel 1 and calibration web tension t...

Page 58: ...ain 1 5 0 7 0x209 and 0x219 Display Tension 1A Zero Offset 0 0xFFFFFF 0xFFFFFF 0x20E and 0x21B Display Tension 1 Scale 623 0 999000 0x20F and 0x21C Display Tension 1 Number Format 0x10 0 0xFF 0x216 an...

Page 59: ...ignal read by the amplifier is too small Too little of the load cell range is being used thus the gain is greater than 32 1 Use more of the load cell range or set Maximum Tension higher 0x03 Roller we...

Page 60: ...ough a web browser 2 In the web browser type in 10 0 0 113 or the IP address assigned to the DLCA NET S1 device if it has been reconfigured The DLCA NET S1 web server page will open which confirms tha...

Page 61: ...ges Use the links in the left menu area to access other pages where you can view and edit parameters or perform calibration The tension is displayed as a real number with the decimal point position in...

Page 62: ...n the link to Zero Calibrate Tension Zone 1 Wait for the calibration to complete 3 Apply the calibration roll weight to the load cells on channel 1 There must be no web tension present on channel 2 4...

Page 63: ...tension zone 1 Unload the load cells 2 Click on the link Zero Tension Zone x This is the same as pressing the button on the front panel After zeroing tension zone 2 tension zone 1 will need to be zero...

Page 64: ...an be purchased from Fife as part number 93157 024 Supply current 250 mA maximum Internal fuse 6 3 A fast blow Display 6 digit LED 3 digit tension resolution Display decimal point Selectable position...

Page 65: ...alog output 0 to 1 mADC 100 ohm maximum load 0 to 10 VDC open circuit Meter 2 0 to 1 mA analog output 0 to 1 mADC 1k maximum load Alarm outputs 30 VDC maximum 0 4 ADC maximum 40 VDC isolation Digital...

Page 66: ...t is necessary to return the product for service take care to properly package the unit to prevent damage during shipment If possible use the original shipping containers AMERICAS Tel 1 405 755 1600 F...

Page 67: ...APPENDIX A www maxcessintl com DLCA NET S1 MI 850A374 1 A Page 67 of 67 Appendix A DLCA NET S1 flowchart...