Maxon IDX 56, User Manual

Page 1: ...IDX 56 Drives User Manual mmag Edition 2020 04 DocID rel9398 User Manual...

Page 2: ...ABLE OF CONTENTS READ THIS FIRST THESE INSTRUCTIONS ARE INTENDED FOR QUALIFIED TECHNICAL PERSONNEL PRIOR COMMENCING WITH ANY ACTIVITIES you must carefully read and understand this manual and you must...

Page 3: ...cators 39 4 5 Wiring Diagrams 42 5 COMMISSIONING 45 5 1 General Rules 45 5 2 Final Checks prior Commissioning 46 5 3 Parameterization and Programming 46 6 MAINTENANCE 47 6 1 General Rules 47 6 2 Perio...

Page 4: ...Table of Contents IDX 56 User Manual A 4 mmag 2020 04 rel9398 page inte ntionally left blank...

Page 5: ...closely Observe them keep them in mind and follow them at all times 1 1 About this Document 1 1 1 Intended Purpose Use the docu ment to stay safe be fast end up with set up and ready to go equipment...

Page 6: ...alert typical DANGER Indicates an imminent hazardous situation If not avoided it will result in death or serious injury WARNING Indicates a potential hazardous situation If not avoided it can result i...

Page 7: ...including reproduction translation microfilming and other means of electronic data processing without prior written approval is not permitted The men tioned trademarks belong to their respective owne...

Page 8: ...e drive with integrated servo controller I O commanded The IDX drives come with an optionally available holding break which blocks the rotor while the drive is in switched off state Thereby the break...

Page 9: ...p epos maxongroup com In addition you may wish to browse the EPOS video library It features video tutorials that pro vide easy to follow instructions on how to get started with EPOS Studio and shows y...

Page 10: ...either end of cable is connected to live power Make sure that power source cannot be engaged while work is in process Obey lock out tag out procedures Make sure to securely lock any power engaging equ...

Page 11: ...s has been fitted with independent monitoring and safety equip ment If the machine apparatus should break down if it is operated incorrectly if the control unit breaks down or if the cables break or g...

Page 12: ...About About the Safety Precautions IDX 56 User Manual 1 12 mmag 2020 04 rel9398 page inte ntionally left blank...

Page 13: ...um torque short time mNm 888 10 s 1 498 10 s 1 596 10 s 1 997 10 s Nominal efficiency without options 84 87 85 87 Electrical rating Nominal supply voltage VCC c VDC 12 48 Logic supply voltage VC VDC 1...

Page 14: ...t Protection class d IP 65 Max housing temperature C 100 Operation temperature C 20 40 Operation altitude f m MSL 0 1 000 Holding brake optional Type Permanent magnet brake integrated into motor casin...

Page 15: ...VDC 19 Digital Input 1 general purpose Digital Input 2 general purpose Digital Input 3 general purpose Digital Input 4 general purpose VDC PLC 9 30 Digital Output 1 general purpose Digital Output 2 ge...

Page 16: ...ed X5 USB USB Type micro B female Parameter Unit IDX 56 M IDX 56 L 24 V 48 V 24 V 48 V a values at nominal speed and ambient temperature Ta 40 C b values at nominal speed and ambient temperature Ta 25...

Page 17: ...Electronics Table 2 6 Limitations electronics 2 3 Dimensional Drawings Figure 2 2 IDX 56 M Dimensional drawing mm Figure 2 3 IDX 56 L Dimensional drawing mm Protection functionality Switch off thresho...

Page 18: ...ions Nameplate IDX 56 User Manual 2 18 mmag 2020 04 rel9398 2 4 Nameplate Figure 2 4 Nameplate typical 2 5 Identification Keys Figure 2 5 Identifiers for drive examples Figure 2 6 Identifiers for cabl...

Page 19: ...ic compatibility Generic IEC EN 61000 6 2 Immunity for industrial environments IEC EN 61000 6 4 Emission standard for industrial environments Applied IEC EN 55011 CISPR11 Radio disturbance characteris...

Page 20: ...Specifications Standards IDX 56 User Manual 2 20 mmag 2020 04 rel9398 page inte ntionally left blank...

Page 21: ...eded while the drive is in operation 3 2 Mounting Position The IDX drive may be mounted in any position provided that the stated environmental conditions page 2 14 are complied with Protection against...

Page 22: ...8 Couplings and shaft hub joints typically suitable designs examples Check original manufacturer s specifications Consult the specifications of the coupling manufacturer prior installation Comply with...

Page 23: ...mage Hot plugging connecting or disconnecting while the power supply is on can lead to damaged hardware Do not connect disconnect the drive under voltage Connect the drive before switching on the powe...

Page 24: ...d 1 5 662951 X1 CO M08B05F0 PUR S PK 0300 M8 female 5 poles B coded Open end 3 662935 X1 CO M12A05M0 PUR S PK 0015 M08B05F0 M8 female 5 poles B coded M12 male 5 poles A coded 0 15 662946 X2 CO M08B05M...

Page 25: ...oles A coded 90 Open end 3 662948 Power X4 X4 X4 PR M12L05F0 PUR 0 BK 0150 M12 female 5 poles L coded straight Open end 1 5 662958 X4 X4 X4 PR M12L05F0 PUR 0 BK 0300 M12 female 5 poles L coded straigh...

Page 26: ...X2 X3 X4 X5 CAN IN page 4 27 CAN OUT page 4 28 I O page 4 30 Supply page 4 34 USB page 4 37 behind the sealing cap X1 X2 X3 X4 X5 EtherCAT IN page 4 29 EtherCAT OUT page 4 29 I O page 4 30 Supply pag...

Page 27: ...4 12 CAN interface specification CAN master settings and CAN bus termination Consider the CAN master s maximal bit rate The standard bit rate setting factory setting is 1 Mbit s Use 120 termination re...

Page 28: ...nt For specifications on the CAN interface and details on CAN bus termination see chapter 4 3 1 CAN IN X1 on page 4 27 For suitable prefab cable assemblies see Table 4 9 on page 4 25 CAN IN connector...

Page 29: ...5 EtherCAT IN connector X1 EtherCAT OUT connector X2 Specification Table 4 16 EtherCAT IN connector X1 Pin assignment Table 4 17 EtherCAT OUT connector X2 Pin assignment For suitable prefab cable asse...

Page 30: ...M12 male 12 poles A coded X3 Head A Prefab cable Signal Description Pin Color 1 brown AnIN1 Analog input 1 positive signal 2 blue GND Ground 3 white AnIN1 Analog input 1 negative signal 4 green AnIN2...

Page 31: ...r DigIN2 4 Table 4 21 Digital output specification Figure 4 15 DigOUT1 circuit analogously valid for DigOUT2 Continued on next page Digital inputs 1 4 Input voltage 0 30 VDC Max input voltage 30 VDC L...

Page 32: ...d analogously valid for DigOUT2 Table 4 23 Digital output externally supplied Continued on next page Figure 4 17 DigOUT1 externally supplied analogously valid for DigOUT2 Continued on next page DigOUT...

Page 33: ...pecification Figure 4 18 AnIN1 circuit analogously valid for AnIN2 Analog inputs 1 2 Input voltage 10 VDC differential Max input voltage 24 VDC Common mode voltage 5 10 VDC referenced to GND Input res...

Page 34: ...4 Table 4 25 Power connector X4 Specification Table 4 26 Power connector X4 Pin assignment For suitable prefab cable assemblies see Table 4 9 on page 4 25 Continued on next page Power connector X4 Typ...

Page 35: ...y make sure that the overcurrent pro tection circuit is configured inoperative within the operating range The formula already takes the following into account Maximum PWM duty cycle of 90 Controller s...

Page 36: ...minimal requirements Table 4 28 Logic supply requirements 4 3 5 3 Input Output Supply Voltage VI O optional Basically any power source may be used provided it meets the below stated minimal requireme...

Page 37: ...s and foreign particles Wipe off any moisture or dirt before you unscrew the sealing cap Keep the area clean while the sealing cap is removed and cover the access to prevent contamination After you ha...

Page 38: ...For suitable prefab cable assemblies see Table 4 9 on page 4 25 USB connector X5 Type USB Type micro B female X5 Pin PC s USB Terminal Signal Description 1 1 VBUS USB bus supply voltage input 5 VDC 2...

Page 39: ...to display the device condition A NET status the LED displays communication RUN states and errors conditions B Device status the LED displays the device s operation status and error conditions C Ethe...

Page 40: ...timeout has occurred Example Timeout of Sync Manager Watchdog Single flash IDX has changed the COM state due to an internal error Example Change of state Op to SafeOpError due to Sync Error Blink Gen...

Page 41: ...EDs display the link activity of the EtherCAT port applies for both ports X1 IN and X2 OUT Green LED indicates link activity Table 4 35 EtherCAT port LED LED Description Green OFF Port is closed Flick...

Page 42: ...42 mmag 2020 04 rel9398 4 5 Wiring Diagrams USB adapter The use of a galvanic isolated USB adapter is highly recommend 4 5 1 IDX 56 Drive Positioning Controller CANopen Figure 4 23 IDX 56 Drive with...

Page 43: ...stallation Wiring Diagrams IDX 56 User Manual mmag 2020 04 rel9398 4 43 4 5 2 IDX 56 Drive Positioning Controller EtherCAT Figure 4 24 IDX 56 Drive with positioning controller and EtherCAT interface w...

Page 44: ...ectrical Installation Wiring Diagrams IDX 56 User Manual 4 44 mmag 2020 04 rel9398 4 5 3 IDX 56 Drive Speed Controller I O Figure 4 25 IDX 56 Drive with speed controller and I O interface wiring diagr...

Page 45: ...termination resistor available with maxon P N 662933 at both ends of the CAN bus For detailed information see separate document IDX Communication Guide Best practice Keep the drive mechanically discon...

Page 46: ...IDX drive and the attached system can freely move without being mechanically blocked 9 Make sure that all protection systems and safety guards are in place and ready for operation 10 Inform any person...

Page 47: ...device does not contain any user serviceable parts Do not attempt to open the device Any attempt to open the device will lead to permanent damage of the device Any attempt to open the device will voi...

Page 48: ...over several years Exemplary lifetime tests have confirmed operability even after several years of storage time Upon commissioning the specified no load data may vary PACKAGING The drive s packaging...

Page 49: ...nnector X2 29 Figure 4 13 I O connector X3 30 Figure 4 14 DigIN1 circuit analogously valid for DigIN2 4 31 Figure 4 15 DigOUT1 circuit analogously valid for DigOUT2 31 Figure 4 16 DigOUT1 internally s...

Page 50: ...r X1 Pin assignment 29 Table 4 17 EtherCAT OUT connector X2 Pin assignment 29 Table 4 18 I O connector X3 Specification 30 Table 4 19 I O connector X3 Pin assignment 30 Table 4 20 Digital input specif...

Page 51: ...ge types 22 H how to calculate the required supply voltage 35 interpret icons and signs used in this document 6 read pin assignment tables 27 use this manual 5 I identification key 18 incorporation in...

Page 52: ...alerts 6 signs used 6 standards fulfilled 19 standstill periods preparations for 21 status LEDs 39 supply voltage required 35 symbols used 6 T technical data 13 termination CAN bus 27 45 U USB port 3...

Page 53: ...IDX 56 User Manual mmag 2020 04 rel9398 Z 53 Index p age intention ally left blank...

Page 54: ...other means of electronic data processing without prior written approval is not permitted The mentioned trademarks belong to their respective owners and are protected under intellectual property righ...