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Installation and Operational Instructions for

 

EAS

®

-dutytorque  Type 404_._ _400

 

Sizes 2 

– 9 

(B.4.3.1.ATEX.EN)

 

06/10/2016 TK/GH/SU

 

Chr. Mayr GmbH + Co. KG

 

 

Eichenstraße 1, D-87665 Mauerstetten, Germany

 

 

Tel.: +49 8341 804-0, Fax: +49 8341 804-421

 

Page 9 of 15 

www.mayr.com

E-Mail

info@mayr.com

 

 

Clutch De-installation 

Replace the flexible intermediate ring (23) according to the 
procedure described in section 'Replacing the Flexible 
Intermediate Ring'. 
In order to check the running characteristics of the motor in dry 
running without moving the motor, please observe section 
'Checking the Motor Running Characteristics'. 
 

Replacing the Flexible Intermediate Ring 

1)   Loosen the cap screws (21) in the claw ring (24). 

2)   Remove the cap screws and locking washers (21/22) from 

the clutch. 

3)   Pull the claw ring (24) back up to the flange hub (26) end on 

the centring ring (27). 

4)   Tighten the set screws (25).  

Please observe the tightening torques:  
- for set screw M10: 28 Nm (Sizes 2 to 6 and 9) 
- for set screw M12: 48 Nm (Sizes 7 and 8) 

5)   The flexible intermediate ring (23) on the coupling can be 

removed by separating it using a cutting tool (see Tschan 
Operational Instructions BAWN 060-EX). 

6)   The new flexible intermediate ring (23) can also only be 

inserted in separated state. 

7)   The clutch is ready for operation again after  

steps 9) to 12) on page 8 have been carried out. 

 

 

If the clutch part between the input and the 
output shafts is lifted out radially, the 
intermediate ring can be replaced axially. 
(For radial de-installation, steps 1) to 9) in 
section 'Checking the Motor Running 
Characteristics' must be carried out and for 
radial re-installation steps 7) to 12) on page 8 
must be carried out). 

 

 

 

 
 
 
 
 
 
 

Checking the Motor Running Characteristics 

CAUTION

 

Not permitted in ATEX version!

 

1) 

Loosen the cap screws (21) in the claw ring (24). 

2) 

Remove the cap screws and locking washers (21/22) from 
the clutch. 

3) 

Pull the claw ring (24) back up to the flange hub (26) end on 
the centring ring (27). 

4) 

Tighten the set screws (25).  
Please observe the tightening torques:  
- for set screw M10: 28 Nm (Sizes 2 to 6 and 9) 
- for set screw M12: 48 Nm (Sizes 7 and 8) 

5) 

Screw the eyebolt (19) into the pressure flange (5). 

6) 

Support the clutch using the eyebolt (19). 

7) 

Loosen the hexagon head screws (4) in the element flange 
(3). 

8) 

Remove the hexagon head screws (4) from the clutch. 

9) 

Lift the remaining clutch part (element flange (3) + pressure 
flange (5) + cam ring (20)) radially between the input and 
the output shafts. 

CAUTION

 

When working on the clutch, the motor must be 
secured against switch-on. 
Suitable protective devices and protective 
measures spread over the rotating parts must 
be used to guarantee the safety of the 
operating personnel.

 

10)  The motor can be checked via temporary acceleration. 

11)  The clutch is ready for operation again after  

steps 7) to 12) on page 8 have been carried out. 

 

 

Summary of Contents for EAS-dutytorque 404 0400 Series

Page 1: ...echnical Data of the EAS element Clutch Table 2 Technical Data of the EAS element Clutch Page 6 Table 3 Technical Data of the Flexible Shaft Coupling Table 4 Screw Tightening Torques Page 7 Design Scope of Delivery State of Delivery Function General Installation Guidelines Page 8 Clutch Installation Axial Installation Radial Installation Page 9 Clutch De installation Replacing the Flexible Interme...

Page 2: ... operationally safe at the time of delivery DANGER If the EAS clutches are modified If the relevant standards for safety and or installation conditions are ignored The EAS clutch is permitted for use in areas where there is a danger of explosion For application in Ex areas please observe the special safety related guidelines and directives The product must be especially marked for this area The pr...

Page 3: ...87665 Mauerstetten Germany Tel 49 8341 804 0 Fax 49 8341 804 421 Page 3 of 15 www mayr com E Mail info mayr com Fig 1 Type 4043 _1400 Design with switching disk 14 Fig 2 Type 4043 _1400 Design with switching disk 14 Centering for claw ring Flexible coupling Nor Mex G EAS element clutch Item 17 Elements greasing 2 4 times Item 18 Bearing greasing 2 x 180 Stroke ...

Page 4: ... original parts Item Name Item Name 1 Hub 15 Control flag 2 2 Set screw 16 Cap screw 3 Element flange 17 Cone lubricating nipple elements greasing 4 Hexagon head screw 18 Cone lubricating nipple bearing greasing 5 Pressure flange 19 Eyebolt 6 Overload element 20 Cam ring 7 Bolt 21 Cap screw 8 Thrust piece 22 Locking washer 9 Adjusting nut 23 Flexible intermediate ring 10 Lock washer 24 Claw ring 1...

Page 5: ...170 350 350 700 700 1400 4 700 1400 1400 2800 5 700 1400 1400 2800 2000 4000 6 700 1400 1400 2800 2800 5600 7 3000 6000 6000 9000 8 3000 6000 6000 12000 9 3000 6000 6000 12000 8500 17000 Table 2 Technical Data of the EAS element Clutch EAS elements Maximum speed rpm Bolt stroke on overload mm Maximum bore Ød mm Permitted ambient temperature Sizes Sizes Pcs 2 01 2 4 3 3500 4 90 15 C to 80 C 3 01 2 ...

Page 6: ...7550 10500 2 5 0 3 0 3 8 130 8 9900 14500 2 5 0 3 0 3 8 135 9 14000 20000 2 5 0 3 0 3 8 160 Table 4 Screws Cap screws 21 Hexagon head screws 4 Set screws in the claw ring 24 and in the cam ring 20 in the hub 1 in the claw ring 24 in the hub 1 in the flange hub 26 Sizes Pcs Wrench opening Tightening torque Nm Pcs Wrench opening Tightening torque Nm Pcs Item 25 Pcs Item 2 Pcs Item 28 2 9 x M10 8 40 ...

Page 7: ...e of delivery according to the Parts List as well as the state of delivery immediately after receiving the goods mayr will take no responsibility for belated complaints Please report transport damage immediately to the deliverer Please report incomplete delivery and obvious defects immediately to the manufacturer Function The clutch protects the drive line from excessively high unpermitted torque ...

Page 8: ...e positive locking of the elastomer compensating coupling While doing this please observe the distance dimension S and the permitted misalignment values see Fig 1 page 3 and Table 3 page 6 5 When in position screw the input and output units together Fig 5 CAUTION Press cover Fig 6 is not permitted in ATEX version Danger of ignition Fig 6 Radial Installation 1 Loosen the hexagon head screws 4 in th...

Page 9: ...n page 8 have been carried out If the clutch part between the input and the output shafts is lifted out radially the intermediate ring can be replaced axially For radial de installation steps 1 to 9 in section Checking the Motor Running Characteristics must be carried out and for radial re installation steps 7 to 12 on page 8 must be carried out Checking the Motor Running Characteristics CAUTION N...

Page 10: ...move the cap screws 11 and the lock washers 10 so that the adjusting nuts 9 can be turned Set all overload elements 6 by turning the adjusting nut 9 to the dimension a found in the Adjustment Diagram Secure the adjusting nuts 9 against turning using the lock washers 10 and the cap screws 11 Tighten the cap screws 11 Tighten the countersunk screws 13 via the switching disk 14 and the distance bushi...

Page 11: ...rload are also increased We recommend aligning the clutch to the misalignment values ΔKr ΔKw 0 15 mm using a suitable measuring device e g a laser Please observe additionally the Operational Instructions of the machine manufacturer Maintenance The overload elements 6 are completely enclosed have an initial grease filling The EAS dutytorque clutch is mainly maintenance free Special maintenance work...

Page 12: ...f the clutch Wear on the clutch can lead to changes in the switch off torque or even to clutch blockage The clutch run out time in case of overload must be limited according to the dimensioning to max 3 minutes CAUTION Operation outside of the indicated characteristic data is not permitted There is a danger of clutch destruction and of ignition Torque Adjustment The clutch must only be adjusted wi...

Page 13: ...ust is not permitted Modifications of the clutch are not permitted Maintenance and Inspection Intervals for Clutches in Areas Where There is a Danger of Explosion Re greasing the overload elements 6 via the cone lubricating nipples 17 and the bearings via the cone lubricating nipples 18 at least every 20 overload occurrences or 1x per year with approx 3 4 thrusts of grease approx 5 ccm from a grea...

Page 14: ...her foreign bodies influence the disengagement mechanism function 3 Check the torque adjustment 4 If the cause of malfunction cannot be found the clutch must be inspected at the place of manufacture Disengagement mechanism blocked by a foreign body Worn clutch Running noises on overload occurrence as clutch slows down Bearing is worn or has been previously damaged Bearing heat up to bearing destru...

Page 15: ...cribed in these Installation and Operational Instructions EAS dutytorque Type 4043 _ _403X Sizes 2 3 4 5 6 7 8 9 has been developed constructed and produced by us in accordance with the EU Directive named above Applied Standards Regulations and Inspections ANVP 1 DIN EN 1127 1 2011 10 Explosive atmospheres Explosion prevention and protection Part 1 Basic concepts and methodology 2 DIN EN 13463 1 2...

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