41
MAINTENANCE
WARNING
HIGH
VOLTAGE
D
ISCONNECT
ALL
POWER BEFORE SERVICING OR
INSTALLING THIS UNIT.
M
ULTIPLE POWER SOURCES MAY
BE PRESENT.
F
AILURE TO DO SO MAY CAUSE PROPERTY
DAMAGE, PERSONAL INJURY OR DEATH.
I
F YOU MUST HANDLE THE ITNITOR, HANDLE W ITH CARE.
T
OUCHING
THE IG NITOR BODY W ITH BARE FINGERS, ROUG H HANDLING, OR
VIBRATIO N COULD RESULT IN EARLY IGNITO R FAILURE.
O
NLY A
Q UALIFIED SERVICER SHOULD EVER HANDLE THE IGNITOR.
CAUTION
ANNUAL INSPECTION
The furnace should be inspected by a qualified installer, or
service agency at least once per year. This check should
be performed at the beginning of the heating season. This
will ensure that all furnace components are in proper work-
ing order and that the heating system functions appropri-
ately. Pay particular attention to the following items. Repair
or service as necessary.
•
Flue pipe system. Check for blockage and/or leak-
age. Check the outside termination and the connec-
tions at and internal to the furnace.
•
Combustion air intake pipe system (where applicable).
Check for blockage and/or leakage. Check the out-
side termination and the connection at the furnace.
•
Heat exchanger. Check for corrosion and/or buildup
within the heat exchanger passageways.
•
Burners. Check for proper ignition, burner flame, and
flame sense.
•
Drainage system. Check for blockage and/or leak-
age. Check hose connections at and internal to fur-
nace.
•
Wiring. Check electrical connections for tightness
and/or corrosion. Check wires for damage.
•
Filters.
AIR FILTER
N
EVER OPERATE FURNACE W IHTOUT A FILTER INSTALLED AS DUST
AND LINT WILL BUILD UP ON INTERNAL PARTS RESULTING IN LOSS OF
EFFICIENCY, EQUIPMENT DAMAMGE, AND POSSIBLE FIRE.
WARNING
Filters must be used with this furnace. Filters do not ship
with these furnaces but must be provided by the installer for
proper furnace operation.
Remember that dirty filters are the most common cause of
inadequate heating or cooling performance.
Maintenance
Improper filter maintenance is the most common cause of
inadequate heating or cooling performance. Filters should
be cleaned (permanent) or replaced (disposable) every
two months or as required. It is the owner's responsibility
to keep air filters clean. When replacing a filter, it must be
replaced with a filter of the same type and size.
Filter Removal
Depending on the installation, differing filter arrangements
can be applied. Filters can be installed in the central re-
turn register, the bottom of the blower compartment (upflow
only), a side panel external filter rack kit (upflow only), or
the ductwork above a counterflow furnace. A media air
filter or electronic air cleaner can be used as an alternate
filter. The filter sizes given in the
Product Design
section
of this manual or the product
Specification Sheet
must be
followed to ensure proper unit performance. Refer to the
following information for removal and installation of filters.
FILTER REMOVAL PROCEDURE
Media Air Filter or Electronic Air Cleaner Removal
Follow the manufacturer’s directions for service.
Upright Counterflow Filter Removal
To remove filters from the ductwork above an upright coun-
terflow installation:
1.
Turn off electrical power to furnace.
2.
Remove access door in ductwork above furnace.
3.
Remove filters.
4.
Remove blower compartment door. Vacuum com-
partment. Replace blower compartment door.
5.
Replace filters opposite of removal.
6.
Replace access door in ductwork.
Horizontal Unit Filter Removal
Filters in horizontal installations are located in the central
return register.
INDUCED DRAFT AND CIRCULATION BLOWERS
The bearings in the induced draft blower and circulator
blower motors are permanently lubricated by the manu-
facturer. No further lubrication is required. Check motor
windings for accumulation of dust which may cause over-
heating. Clean as necessary.
